Steel Lost Wax Casting Products

Min.Order: 100

Product origin: Ningbo, Zhejiang, China

Infringement complaint:

Complaint

US$ 5.3 ~ 5.4

Description

Steel Lost Wax Casting Products
1. Company Profile:

Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.

The headquarters of our company is located in the famous industrial town Yinzhou, Ningbo in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Fenghua, Ningbo, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.

Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers' drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

2. History:
Since 1992

1992	Ningbo Yinzhou Longxing Machinery Manufacturing Factory was established. Mainly engaged in machining.
1999	Renovation investment casting production lines in Longxing, production of precision casting, production capacity of 5000 tons.
2001	Obtained ISO9001:2000 certificate.
2003	Products began to export.
2005	Ningbo Fenghua Huawei investment casting co.,ltd was established.
2007	Cooperating with Bombardier, first the OEM railway customer abroad.
2008	All casting production line moved to Huawei, production capacity of 15000 tons. Cooperating with Hyundai motor company in North America, the first OEM automobile customer abroad.
2009	Ningbo Qianhao metal product co.,ltd was established. Mainly engaged in machining and import & export business.
2011	Obtained TS16949:2009&ISO14001:2004 certificate.
2012	Cooperating with Doosan in Korea, first the OEM construction machinery customer abroad.
2013	Huawei expanded production capacity to 20000 tons.
2014	Establishing ERP production management system, implementation of 6S management.
2015	Building a fully automated wax and shell making process flow line in Huawei.

3. Overview of Factory---Huawei Investment Casting

Established in 2005, plant area covers more than 30,000 square meters, with more than 350 employees.
Using advanced lost wax investment casting process, equipped with several modern types of energy-saving & environmentally-friendly production lines including a fully automated wax and shell making process flow line, as well as two mesh belt furnace heat treatment production lines.
Annual production capacity is 20,000 tons.

4. Overview of Factory---Qianhao Machining (predecessor is Longxing machinery )

Established in 1992,plant area covers 10,000 square meters, with more than 160 employees.
Equipped with complete advanced CNC machining equipments, including more than 20 vertical and horizontal centers, and more than 30 CNC machines and 50 other machining equipments.
The machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit. In addition to the casting, forging and machining, it also has the facility to machine various profiles.

5. Our Mission:

Create the Best Value for Customers,Contribute for Equipment Manufacturing in the World.

6. Our Values:

Moving with the Times
Pioneering and Innovation
Harmony and Win-Win
Striving for Excellence

7. Human Resources:
Working Style: Sincere pragmatic , Persistent effort , Teamwork , Struggle&Transcend
Employee Image: Elegant style, Polite and courteous, Warmly and humble, Be neither Arrogance nor Inferiority, Preciseness and Professional.

Human resources
Casting Engineers	3
Material Engineers	1
Heat Treatment Engineers1	1
Machining Engineers12	5
Professional Technician	12
QA	28
Production Managers	55
Sales &Customer Service Staffs18	18
Direct Labor	390
Total :513

8. Annual Turnover:
Expected Target : Up to 2020, annual turnover exceeds 60 million dollars

Annual turnover(Unit: Million Dollars)
2005	$ 7.4m
2006	$ 9.0m
2007	$ 12.6m
2008	$ 16.0m
2009	$ 10.7m
2010	$ 15.5m
2011	$ 18.4m
2012	$ 17.6m
2013	$ 26.9m
2014	$ 32.6m
2015	$ 34.1m
2016	$ 36.6m

9. Product Descripition:

Description	Investment casting
Material	Carbon steel, alloy steel, stainless steel
Process	Lost wax casting + cnc machining
Casting dimension tolerance	CT7
Casting surface roughness	Ra 12.5um
Casting weight range	0.1-90kg
Size	Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision	Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness	Ra0.8~6.3um
Max Machining Travel Of Spindle	1900mmx850mmx700mm
Max Machining Turning Diameter	830mm
Material standard	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR.......
Surface treatment	KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available	OEM & ODM
Quality control	0 defects,100% inspection before packing
Application	Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

10. Product Profile:

1. Marterial percentage	alloy steel:45% carbon steel:35% stainless steel:10% iron:10%
2. Casting weight percentage	0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10%
3. Industry percentage	Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery:10% Other machinery compponents:10%
4. Globa market share	United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:15%
5. Production capacity	Production Capacity: 25,000 tons / year The Current Production Output: 18,000 tons / year Production Saturation Percentage:72%

11. Manufacturing Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

12. Major Machining Equipment List:

Machining Capabilities
Three-Axis turning centre: 1	Four-Axis Vertical Machine Center: 21
Four-Axis Horizontal Machine Center: 1	CNC Milling Machine: 6
Vertical Lifting Milling Machine:4	Universal Milling Machine: 2
Plane Milling Machine: 2	Fase Milling Machine: 3
CNC Lathe Machine: 27	Oblique Guide CNC Lathe Machine: 2
Engine Lathe Machine: 6	Special Lathe: 5
Radial Drilling Machine: 4	Porous Drilling Machine: 1
CNC Drilling Machine: 5	Cylindrical Drilling Machine: 11

13. Key Testing Equipments:

1.Direct-Reading Spectrometer	12.3D Scanner
2.Non-contact infrared thermometer	13.Coordinate Measuring Machine
3.Metallographic Microscope	14.Surface Roughness Tester
4.Tension Tester	15.Ultrasonic Testing Machine(HS600)
5.Low Temperature Chamber For Impact Specimen	16.Coating thickness gauge
6.Impact Test Machine	17.Portable Magnetic Particle Tester
7.Magnetic Particle Testing Machine	18.Portable Hardness Tester
8.Ultrasonic Testing Machine	19.Hardness Test Machine
9.X-ray tester	20.Rockwell Hardness Test Machine
10.Surface Roughness Tester	21.Contact infrared thermometer
11.Video Measurement Machine

14. We provide various test facilities as mentioned under:

1. Chemical analysis

2. Tensile strength

3. Elongation rate

4. Shrinkage rate

5. Impact test

6. Harness test

7. Metallography

8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)

9. Surface roughness test

10. CMM test

11. 3D scanner

15. APQP and Inspection Report:

APQP-Casting

Process Flow Diagrams
Control Plan
Process FMEA
Casting Process Instruction
Solidification Simulation Report
Heat Treatment Work Instruction
Casting Final Quality Control WI
Visual Inspection VI For Surface Irregularities

APQP-Machining

Process Flow Diagrams
Control Plan
Process FMEA
Machining Process Instruction
Gauge List And Validation Plan
Final Quality Control WI

Inspection Report-Casting

Material Test Report(A)
Material Test Report(B)
Magnetic Particle Inspection Report
Ultrasonic Examination Report
Radiographic Test Report
Destructive Test Report
Coating Test Report
Visual Inspection Report
Casting Inspection Report

Inspection Report-Machining

Dimensional Inspection Report(A)
Dimensional Inspection Report(B)
CMM Report

Other Quality Document

PPAP Checklist
Measurement System Analysis Study
Process Capability Studies
Corrective Action Report(8D)
Packaging Instruction

16. Core Competition Advantages:
Advantages 1:High Engineering and Technical Capability

An industry's top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
Special Techniques Enable LONGXING to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
Use casting simulation analysis system software 100% to ensure the success of the one-time trial sample.

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
Carrying out ISO9001 and TS16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
Our casting' PPM ≤1000 Machining ' PPM ≤600.
We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction, focusing on customer demands and exceeding their expectations".

Advantages3: Good Customer Service

LONGXING can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
Quotation, Quality Complaints and Email Response get fast effective feedback within 48 hours.
We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%

Advantages 4: Powerful Deep-processing Ability
It is the best core competitive advantage different with others in the industry

Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
LONGXING has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
High technical content in machining, and casting with sheet metal, welding, assembling, LONGXING has the most competitive advantage, it is the best choice for you.

17. Contact Information:

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