ACP Board for Indoor Partition Cladding Ceiling Roofing Furniture Cabinet Surface Kitchen Splashback Garage Sectional Door Truck Trailer Box Body

1)   Product Name: Aluminium Composite Panel /wood laminate wall panel / aluminum granite color / design of building facade/ aluminum foil / wall cladding / aluminum composite 
 
2)   Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).
 
3)   Characteristic of metal composite panels:

Characteristics	Super flatness
	High panel rigidity
	Light weighted
	Economic cost
	Various colors
	Easy fabrication & Installation
	Good Anti-UV property
	Good impact resistance

 
Specification of BOLLIYA Metal Composite Panels:

Coating	PVDF Kynar500 / FEVE / PE
Coating Thickness:	PVDF & FEVE >25microns PE>15microns
Panel Thickness	2mm, 3mm, 4mm, 5mm, 6mm upto 15mm
Aluminum Skin Thickness	0.12mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm
Alloy	1100, 3003, 3005, 3105, 5005
Panel Width	1220mm, 1250mm, 1500mm, 1575mm, 1750mm
Panel Length	2440mm, 4880mm, 5000mm, 5800mm
Core	LDPE core, Mineral Filled FR core

 
 
4)   BOLLIYA factory at a glance:

Year Established	1997
Production Lines	1 high-speed coating line (runs at 30meter/minute) 2 ACP lamination line (runs at 6meter/minute)
Production Capacity	8000sq.m of 4mm panel a day (2 containers)
Management Systems	ISO9001 / ISO14001 / ISO18001
Product Quality	Complies with CE, ASTM, EN, BS norms
Production Range	Aluminum Composite Panel Copper Composite Panel Stainless Steel Composite Panel Titanium-zinc Composite Panel Aluminum Honeycomb Panel Sandwich Panels

 
5)   How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):

No	Test item	Test method	Test condition	Result
1	Coating          thickness	ASTM D7091-05	-	27.0µm
2	Gloss	ASTM D523-08	60° geometry	27
3	Pencil            hardness	ASTM D3363               -05(2011)	Pencil: Mitsubishi®	scratch hardness: 2H         (see note 1)
4	Bend        resistance	ASTM D3363               -05(2011)               method A	-	No cracking at the minimum mandrel diameter(3mm)
5	Adhesion	ASTM D7091-05e2   method B	Tape: Permacel 99          Space: 1mm	Classification: 5B               (see note 2)
6	Impact     resistance	ASTM D2794               -93(2010)	Diameter of the punch:   12.7mm                          Impact model: intrusion	Impact failure end point: 1.3kg·m
7	Abrasion  resistance	ASTM D968-         05(2010) method A	Litres of abrasive: 76.0L  Coating thickness: 0.99mil	Abrasion resistance:    76.8L/mil
8	Water     resistance	ASTM D870-09	Immersion, 99ºC,2h	Appearance:                           No visual change
9	Dirty resistance	ASTM D2064               -91(2008)	Cheesecloth: 40×40mm           4 intact layers                       No. 8 rubber stopper           lead: 500g                  condition: 60ºC,1h	Numberical value:10            (see note 3)
10	Alkali        resistance	ASTM D1308-    02(2007)             clause 7.2	10 drops of 1%(m/m)NaOH  Spot test, 16h                      (see note 4)	Appearance:                           No visual change
11	Acid resistance		10 drops of 1%(m/m)H2SO4  Spot test, 16h                      (see note 4)	Appearance:                           No visual change
12	Oil resistance		Edible oil	Appearance:                           No visual change
13	Solvent         resistance	ASTM D5402               -06(2011)               method A	Solvent: MEK                     Rub rate: 1cycle/s           Number of double rubs:25cycles                   (see note 4)	Appearance:                           No visual change
14	Color retention	AAMA 2605-2005     7.1	Take a random point on the sample as color standard	E*ab=0.20                        (See note 5)
15	Adhesion      reverse impact  1/6" crosshatch	With reference to  ASTM D3359-09e2 method B and     client's requirement	Diameter pf the punch: 12.7mm impact model: extrusion   Space: 1/6inch                  Tape: Permacel 99	Classification: 5B              (See note 2)
16	Coefficient of linear thermal expansion	ASTM D696-08	Test temperature range : Ramp 10ºC/min from -30ºC to 30ºCPurge gas: Nitrogen (N2), Purity 99.995%                               Flow rate: 50ml/min. Measurement Direction: Thickness	193.8×10-6µm/m·ºC            (see test spectrum)
17	Density	ASTM D792-08    method B	Absolute alcohol, 23±0.5ºC	1.449g/cm3
18	Tensile strength	ASTM D638-10	Specimen: Type I specimen thickness: 3.95mm Testing speed; 50mm/min	61.6MPa
19	Flexural strength	ASTM D790-10 Procedure A and   client's requirement	Specimen: 128×13.17×3.96mm Testing speed: 1.7mm/min Span: 64mm	128MPa
20	Flexural modulus			11720MPa
21	Sheer strength	ASTM D732-10	Specimen thickness: 3.94mm Punch diameter: 25.0mm Separation speed: 1.3mm/min	34.2MPa
22	Shear resistance			10594N
23	180° Peel strength	ASTM D903-98(2010)	Specimen width: 25mm    Testing speed: 152.4mm/min	0.95kg/mm
24	Peel torque	With reference to  ASTM D1781-98(2004) and client's requirement	Condition: Dip in 100ºC boilding water, 20min→                   23±2ºC, 50±5%RH, 24h sSpecimen width: 25.0mm Testing speed: 25mm/min	14.6kg/mm
25	Heat deflection temperature	With reference to  ASTM D648-07  Method B and client's requirement	Specimen width: 13.52mm Specimen depth:4.05mm    Rate of temperature: 120ºC/h         Load: 1.82MPA	97.3ºC(see note 6)

 
 
 
6)   Packing and Loading:

Packing Method	Loading Quantity for 3mm	Loading Quantity for 4mm
Wooden Pallet	1500pcs	1100pcs
In Bulk (nude packing)	2000pcs	1400pcs

 
7)   Typical Project List:

Product	Name	Quantity
Aluminum	Beijing National Conventional Center	100,000 m2
	Linghai Pearl Building	8,000m2
	Melbourne Airport	20,000m2
	Costa Rica Liberia Airport	10,000m2
	Malaysia Lingbang Plaza	30,000m2
	Guangzhou Asian Steel Centre	3,000m2
Copper	626 1st Avenue Manhattan	35,000m2
	Tongling Museum	2,000m2
	AHQ Army Complex Bangladesh	1,500m2
	Guangxi Tianlong Apartment	3,000m2
	Elegant Residential Apartment France	1,000m2
	Guangzhou Dayi Villa	1,000m2
Stainless Steel	Malaysia Exim Bank	3,000m2
	Palacio de Hierro de Jalisco, Mexico	5,000m2
	R&F Building Guangzhou	10,000m2
	VTB Bank Vietnam	35,000m2