Automactic Water Based Film Laminating Machine

1. Specification

Model Items	Unit	RCFM-1050	RCFM-1200
Sheet Size (Max)	mm	1050*950	1200*1450
Sheet Size (Min)	mm	380*295	400*350
Sheet Weight	gsm	105-400	105-400
Max. Speed	m/min.	105	105
Feeder speed	Sheet/h	12000	12000
Overlapping Precision	mm	±1.5	±1.5
Laminating space	mm	5000*1850*1850	5700*2150*1850
Cutting space	mm	3600*1500*1600	4300*1800*1600
Total Power	kw	12.5	14
Total Weight	kg	4500	5900

 
2. Brief introduction
RCFM series Automatic Water-based film laminator laminate the paper sheet and film with environment-friendly water-based glue. It has the feature of high speed, low production cost and easy for operation. It is fit for the medium and big print house and warmly welcomed by the client.  
 
 3. Main Features of the machine
 
  a) High speed feeder, Max. Speed is 12000 sheets/hour
  b) High speed feeder is equipped with pre-feeding device .
  c) 1050L model has the universal shaft with long life ,ensure the machine runs quite stable
.
  4. Features By parts:
 

 1) Overlapping controlled by servo motor, the operator only needs to input the sheet  length and over lapping size  
 2) The universal shaft make the feeder running smoothly and improve the lifespan.
  3) Widen belt ensuring the smooth sheet transportation.  
 
 
 


4) Equiped with high speed photoelectric detector, the machine will  stop automatically while shortage of sheet is detected.
5) Unique paper rolling-up-stop: If the paper rolls up on the pressing roller, the machine will stop to protect the pressing roller to be damaged.  
 

6) Auto paper connection function:  If paper shortage is detected, the connection of the paper can be done automatically.
7) Paper Jamming Function:  If paper Jam is detected, the machine will stop automatically.
8) Adjustable foreign material stopping bar can stop the foreign material suck as screw etc to go between the rollers.
9) Auto gluing system with special glue recycling system.  
 

10) Core rubber design to make the gluing even and save production cost.
11) All rollers are balance tested with thicker and longer roller head which are tightly assembled.
12) Independent research and development side lay, apply to thin and thick paper, easy adjustment. 
 

 

13 )PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement .All the setting are displayed in the screen and changed by the function button according to instruction in the man-machine interface.  
14) Door style guard design, easy for maintenance and overhauling.
15) It has motorized film loading device.
16) The gluing part and film can be stopped while the conveying part can still work. This function makes the machine has the following features: a) When the machine works not good due to the malfunctions, the operator can adjust the machine conveying part separately. b) The operator can do the overlapping, lay adjustment and belt adjustment separately, when changing order. c) While changing the pile, it can do feeder adjustment separately.  
This function will shorten the break down time for pile and order change, making the  machine has less waste and high production yield.
17) When the conveying part is stopped, the film and gluing part can also run. This function machines the machine has the following features: a) When changing the film roll or if something wrong with the film, you can take out the damaged film out separately to lower the defection rate of the laminated products. b) To adjust the film to compliant with paper. c) If sometimes the machine needs to be stopped for a while, the operate can clean up the glue roller easily.
18) Glue supply using liquid level control system, gluing automatically.
19) Gluing roller adopts crowning design and dynamic balance treatment, it can glue evenly while machine running in high speed, saving cost.
20) The pressing roller's position is outside design, which makes maintain more easily. 
 

21) The delivery roller is  ∮195, less curling for the laminated sheet.
22) The feeder is equipped with ancillary intermittent blowing pipe which makes the long sheet easy to go. 
 23) Optional part: Hot-pressuring electrostatic powder removel device makes gluing saving and brightener lamination, faster drying and stronger sheet.  
 

 
 

  24) Auto lubrication system extending the lifespan of the machine.  
 25) Sheeter with stacker makes the work more easy.  
 
 26) The reflexed roller makes the paper more even.
 
27) The cover and belts have same height, make adjustment easily. The separated paper will tidy and stack at delivery unit.
 
 28) Top blower make the delivery more smoothly and fast.
 
 

5.  Main Electric Components
 
 

Name	Model	Specification	Brand	Remark
Pump	BVT-80	Feeding part	EUROVAC
Servo Motor	VEC-VB-1.5H	Main machine	INOVANCE
Main Motor	ZH-5A-1:5	Main machine	Zhongda
Reducer	RV75-100	Rising motor	Hangjian
Jigger Motor	RV75-60	Main machine	Hangjian
Clutch	FC-80		Taiwan
Clutch	CK-A3072		Chaoyue
Separator motor	2.2KW		Dedong
Feeder	FD-105		KESTAR
Bearing	several	Bearing	SKF
Bearing	several		Harbin
Touch screen	IT-5070	Main control	INOVANCE
PLC	40 dots	Main control	INOVANCE
Main frequency	2.2KW	Main machine	INOVANCE
Invertor	2.2KW	Separator	Taian
Button	several	control	Schneider
Stabilizer	100W	Main control	Mingwell	2units
Relay	several	Main control	Schneider
connector	several	Main control	Schneider
Breaker	40A	Power	LS