Color Sorters are machines used on the production lines in bulk food processing and other industries.They sort materials by their colors or shapes, If it is found that there are unqualified materials or impurities in the materials, the ejector will blow out the rejects in the hopper.
In color sorting stage, the grain pile comes into the hopper, from there it goes into the vibrating feeder. The vibratory feeders spread and leveled the grain to a single-layer flow.Two CCD cameras are installed at the two sides of the control area. The single-stream from e.g. Cereal is scanned by the cameras. The data of the video cameras are used in the arithmetic unit and are analyzed in real time. From the results of image analysis of the signals, an air flow pulse is generated by opening the
valves at the moment on the fly by the detected particle. The compressed air pulses with a pressure of(0.4 … 0.6 MPa), which is generated only for the duration of a few milliseconds, blowing the grain into the corresponding receiver module.
Technical Parameter
Model NO | 6SXZ-256 | | Type | CCD |
Chute | 4 | | Channels | 256 |
Brand of filiter | Japan CKD/SMC | | Type of sensor | Japan Toshiba sensor |
Process chip | America FPGA | | Ejector | Chinese/Japan SMC |
Pixel of camera | 5400 | | Brand of power supply | Taiwan meanwell |
HS code | 8437101000 | | Features | Easy to operate |
Trademark | NAGE | | Origin | Hefei,China |
Capacity(ton/hour) | 2.5-6.0 | | Sorting accuracy(%) | 99.99 |
Optimized carryover(good:bad) | >35:1 | | Power supply(KW) | 2.0 |
Dimensions(L*W*H)mm | 2080*1760*1590 | | Weight(KG) | 850 |
This table is based on the raw material for rice containing impurities 5%. |
Example of Sorting
Why choosing Nage
1,Advanced image acquisition system
NAGE color sorter machine use the high resolution monochromatic camera or RGB camera(5000+ pixels) with high quality industrial lens to achieve clear and accurate image acquisition.The camera could capture the micro defects of material instantly.
2,Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are perfectly combined with shape sorting algorithms of size,circular degree,texture etc,and successfully solved a series of high difficulty color sorting problems,and dramatically enhance the sorting accuracy.
3,Unique chutes processing technology
The special anodizing and hardening technology can greatly improve the channel smoothness and ware resistance to guarantee high production.
4,High quality solenoid valve(ejector)
NAGE color sorters are equipped with high quality solenoid valve.The valve has longer lifespan,high frequency and low air consumption.The working frequency is 1000 times per second,which guarantees the accurate and perfect ejecting.For the different sizes and characteristics of material particle, NAGE optical sorters use the solenoid valve of different sizes.
5,High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high intensity,long lifetime&perfect performance.
6,Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system, combined with the well-designed human-machine interface to simplify the complexity of machine commissioning and use, ensuring the simple operation and the machine is easy to learn and use.
Core Components
In customer site
Exhibition
Company Introduction
Hefei Branagh Photoelectric Technology Co.,Ltd. is a high-technology firm, which combined with design, manufacture and selling, Our firm is dedicated to providing high reliability, high quality,safety and easy-to-operate sorting machines for customers in the field of food and industrial.We have a team that is determined to make progress and keep innovating to form a business model that is oriented toward quality, efficiency ,and customer satisfaction
Through countless hardwork, we serve customers from all over the world. We are well-established in both domestic and foreign markets. Our products sold well in our country and exported to Asia ,Africa,Europe, America,Australia,more than 80 countries.
Now we are enjoying the high reputation in manufacturing circle.We would be pleased to enter into business relations with you!
Packing&Shipping
Packaging Details:
Our products use professional wooden cases with PE plastic bag.
Package size will depend on each model size.
Delivery Detail:
Within 15 - 20 days after received deposit
After Sales Service
1.We will test your products at your plant, training your staff, set every file for customer to serve all round service,
so as to ensure your machine working under the best situations.
2.We provide lifelong software upgrade services for our customers for free.
3.From the date of purchase machine, we provide one year free maintenance
4.Engineers available to service machinery overseas, we also can train technical staff for customers.
5.Professional engineer 24hours online service,you can call us at anytime
FAQ
1.Q:How about engineers service oversea?
A:Engineers available to service machinery overseas.
2.Q:How to use the machine?
A:We will supply customer the installation catalog or video online.We will ask our engineer to teach you, how to use when he go to your country to debug the machine.
3.Q:How about the sample machines for testing?
A:Sample sending for testing is welcomed.Or you send these three photos,the raw material,good material (which is you want) ,bad material (which is you want to discard).We send our video to you.
4.Q:How about the guarantee period?
A:One year.
5.Q:Will you accept L/C as payment?
A:L/C ,T/T is OK.
6.Q:Do you have any other spare parts for the customer?
A:Yes,we will supply you some spare parts.
7.Q:Which machine will work together with our color sorter which you can supply?
A:Air compressor,Air tank,Air filters,Air dryer,Light sources,Cleaning brushes,etc