Description
1) Product Name: Aluminium Composite Panel /wood laminate wall panel / aluminum granite color / design of building facade/ aluminum foil / wall cladding / aluminum composite
2) Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).
3) Characteristic of metal composite panels:
Characteristics
Super flatness
High panel rigidity
Light weighted
Economic cost
Various colors
Easy fabrication & Installation
Good Anti-UV property
Good impact resistance
Specification of BOLLIYA Metal Composite Panels:
Coating
PVDF Kynar500 / FEVE / PE
Coating Thickness:
PVDF & FEVE >25microns
PE>15microns
Panel Thickness
2mm, 3mm, 4mm, 5mm, 6mm upto 15mm
Aluminum Skin Thickness
0.12mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm
Alloy
1100, 3003, 3005, 3105, 5005
Panel Width
1220mm, 1250mm, 1500mm, 1575mm, 1750mm
Panel Length
2440mm, 4880mm, 5000mm, 5800mm
Core
LDPE core, Mineral Filled FR core
4) BOLLIYA factory at a glance:
Year Established
1997
Production Lines
1 high-speed coating line (runs at 30meter/minute)
2 ACP lamination line (runs at 6meter/minute)
Production Capacity
8000sq.m of 4mm panel a day (2 containers)
Management Systems
ISO9001 / ISO14001 / ISO18001
Product Quality
Complies with CE, ASTM, EN, BS norms
Production Range
Aluminum Composite Panel
Copper Composite Panel
Stainless Steel Composite Panel
Titanium-zinc Composite Panel
Aluminum Honeycomb Panel
Sandwich Panels
5) How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):
No
Test item
Test method
Test condition
Result
1
Coating thickness
ASTM D7091-05
-
27.0µm
2
Gloss
ASTM D523-08
60° geometry
27
3
Pencil hardness
ASTM D3363 -05(2011)
Pencil: Mitsubishi®
scratch hardness: 2H (see note 1)
4
Bend resistance
ASTM D3363 -05(2011) method A
-
No cracking at the minimum mandrel diameter(3mm)
5
Adhesion
ASTM D7091-05e2 method B
Tape: Permacel 99 Space: 1mm
Classification: 5B (see note 2)
6
Impact resistance
ASTM D2794 -93(2010)
Diameter of the punch: 12.7mm Impact model: intrusion
Impact failure end point: 1.3kg·m
7
Abrasion resistance
ASTM D968- 05(2010) method A
Litres of abrasive: 76.0L Coating thickness: 0.99mil
Abrasion resistance: 76.8L/mil
8
Water resistance
ASTM D870-09
Immersion, 99ºC,2h
Appearance: No visual change
9
Dirty resistance
ASTM D2064 -91(2008)
Cheesecloth: 40×40mm 4 intact layers No. 8 rubber stopper lead: 500g