1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits 
with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc. 
2. Flexible configuration to make the line, according to different requirements for the end products, 
some exact equipments with different functions are flexible chosen, for example: debitterizing, 
deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle 
level or high level processing equipments.
4. End product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe 
function and low operation cost.
Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Oxygen, nitrogen and carbon dioxide in fruit cells will be dissolved in orange juice or attached to fruit particles during processing. In addition, the contact of juice and air during processing will increase the gas content. Oxygen destroys vitamin C. Their reaction with various components in the juice will destroy the flavor and color of the juice. Heating will reinforce these adverse effects. Therefore, before pasteurization, we need degassing to remove excess oxygen. Degassing technology includes vacuum method, nitrogen exchange method, enzyme method and antioxidant method.




Orange juice homogenization

Homogenization is another process for making cloudy orange juice, which is usually used for orange juice packaged in glass bottles. After passing through the homogenizer, the particles in the juice are further crushed and unified. Homogenization promotes the extrusion of pectin and makes it mix evenly with fruit juice. In this way, we can obtain turbid juice without separation or precipitation conditions.



High pressure homogenizer and colloid mill are common equipment in this process. In the high-pressure homogenizer, the suspended particles are crushed under high pressure. They are supplied by force through small holes with a diameter of 0.002-0.003. After that, they become finer particles and are evenly distributed in the orange juice.


Processing flow and machine list for 5T/H Mandarin Orange Concentrated  Juice Processing Line 
 

No.	Flow No.	Equipment Name	Capacity	Main technical parameter	Unit	QTY
1	A   Mandarin Orange  Pretreatment system
2	A-1	Surfing washing machine with elevator	5T/H	(SUS304)2×3000mm×600mm×600mm Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm	Unit	1
3	A-2	Brush washing machine	5T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brush	Unit	1
4	A-3	Steam softening machine	5T/H	SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mm	Unit	1
5	A-4	Mandarin Orange Peeling machine	5T/H	SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom	Unit	1
6	A-5	Stainless steel clapboard elevator	5T/H	Clapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm,	Unit	1
8	B  Mandarin Orange Destoner and pulping system
9	B-0	Additive material adding system	100L	System with one unit PE material auxiliary material tank, one unit mechanical measuring pump	Unit	1
10	B-1	Mandarin Orange Crusher	4T/H	Main material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustable	Unit	1
11	B-2	Buffer tank	500L	Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage	Unit	2
12	B-3	Screw pump	3~5T/H	material contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulated	Unit	2
13	B-4	Tube in tube heat exchanger	4T/H	Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam  pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºC	Unit	1
14	B-5	Two stage pulping machine	4T/H	Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speed	Unit	1
15	B-6	Fruit core screw conveyer	1T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mm	Unit	1
16	B-7	Horizontal screw decanting centrifuge	4T/H	Automatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steel	Unit	1
17	B-8	Buffer tank	500L	Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage	Unit	1
18	B-9	Centrifugal pump	10T/H	SUS304 stainless steel material , mechanical seal, Pumping lift 24M	Unit	1
19	B-10	Fruit core screw conveyer	1T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kw	Unit	1
20	B-11	Horizontal screw centrifuge rack platform		Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2m	Set	1
21	B-12	crusher platform		Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2M	Set	1
23	Orange juice extracting system
24	C-1	Half cut juice extractor	5T/H	SUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structure	Unit	1
25	C-2	Refine screw pomace conveyer	3T/H	SUS304,size around: 5000×φ200mm	Unit	1
26	C-3	Cyclone separator	5T/H	SUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outlet	Unit	1
27	C-4	Cyclone separator flow rate control device		flowmeter and flow rate control diaphragm valve,diaphragm pressure gauge	Set	1
28	C-5	Scrap type refiner for fruit pulp (flesh)	2T/H	SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mm	Unit	1
29		Fruit pulp refine mesh screen plate		SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mm	Set	1
30	C-6	Refine screw pomace conveyer	3T/H	SUS304,size around: 5000×φ200mm	Unit	1
32	D  Concentrate temporary storage system
33	D-1	Temporary storage tank	5000L	Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducer	Unit	2
34	D-2	Centrifugal pump	10T/H	SUS304 stainless steel material , mechanical seal, Pumping lift 24M	Unit	1
35	D-3	Triple effect Falling evaporator	3T/H	Main material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control,  Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitter	Unit	1
36	D-4	Batch tank	1500L	Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm.	Unit	2
37	D-5	Rotary pump	1T/H	SUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motor	Unit	1
38	D-6	Temporary storage platform		Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5M	Set	1
40	E  Fresh puree sterilize and filling system
41	E-1	Tubular-in-tubular sterilizer	1T/H	Using SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning system	Set	1
42	E-2	Degass unit	1T/H	Full-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid level	Set	1
43	E-3	Aseptic bag filling machine	1T/H	Aseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyer	Set	1
44		Powerless roller barrel conveyer		Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mm	Set	1
46	F  CIP system
47	F	Semi-auto CIP system	3T×4	SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarm	Set	1
48	R	CIP return pump	20T/H	SUS316L stainless steel, high quality mechanical seal, self priming type	Unit	2

 

Work flow chart