Plastic PVC Window Printed Wall Ceiling Profile Extrusion Production Line

Company	Jiangsu Acemien Machinery Co.,ltd
Address	No 2,Changhong Road,Modern Agriculture Demonstration Park,Zhangjiagang City, China
Area	≥ 10000 square meter
Manpower	≥ 80 persons
Certification	CE
Professional manufacture	1) Plastic waste film/ bottle recycling and washing machine 2) Plastic Roof Tile Machine 3) PVC Roof Tile Machine 4) PVC Corrugated Tile Production Line 5) PE,PVC,PP-R,PERT solid pipe extrusion line 6) WPC,PVC profile,door panel,foamed panel,ceiling panel extrusion line 7) Plastic granulating machine 8) Auxiliary machine,such as mixer,crusher,pulverizer etc.

Plastic Wall Panel / Plate Making Machine :



Final Product:



Flow chart:


Machine List and Parameter:

Capacity	300-350kg/h  (make 600mm panel)	200-250kg/h (300,400mm panel)	80-100kg/h (make line)
Conveyor -1set	Screw conveyor Motor:2.2kw Push motor:0.75kw D:102mm SUS 304	Spring conveyor Feeder motor:0.75kw D:70mm SUS 304	Spring conveyor Feeder motor:0.75kw D:70mm SUS 304
Conical double screw extrusion machine -1set	SJZ80/156 Screw diameter:80/156mm Screw L:1650mm*2 Rotation speed :1-36.9rpm Different direction turn Heat motor: 36kw-5zons(50-300°C) Cool motor:0.37kw*4 Drive motor:55kw Pump motor:3kw Feeder screw motor:1.5kw Rotation speed:0-63rpm	SJZ65/132 Screw diameter:65/132mm Screw L:1350mm*2 Rotation speed: 1-36.9rpm Different direction turn Heat motor:21kw-4zons(50-300°C) Cool motor:0.37kw*3 Drive motor:37kw Pump motor:1.5kw Feed motor:1.5kw Rotation speed:0-63rpm	SJZ51/105 Screw diameter:51/105mm Screw L:1035mm*2 Rotation speed: 1-36.9rpm Different direction turn Heat motor:11.5kw-4zons(50-300°C) Cool motor:0.37kw*3 Drive motor:18.5kw Pump motor:1.5kw Feed motor:1.5kw Rotation speed:0-63rpm
Vacuum calibration table -1set	L:5000mm W:1400mm Center distance:760mm Water-ring vacuum pump:5.5kw*2 Water pump:1.5kw Eddy hair dryer:0.75kw Reducer motor:0.75kw	L:5000m W:1100mm Center distance:460mm Water-ring vacuum pump:5.5kw*2 Water pump:1.5kw Eddy hair dryer:0.75kw Reducer motor:0.75kw	L:3000m W:800mm Center distance:320mm Water-ring vacuum pump:3kw*2 Water pump:2.2kw Eddy hair dryer:0.75kw Reducer motor:0.75kw
Haul off -1set	Traction belt qty:2pces Reducer:2.2kw Belt L:2200mm Belt effective L:1800mm Belt effective w:600mm Traction speed:0.5-4.6m/min Traction gommures:290*45*35mm	Traction belt qty:2pces Reducer:1.5kw Belt L:2200mm Belt effective L:1800mm Belt effective w:300mm Traction speed:0.5-4.6m/min Traction gommures:300*45*35mm	Traction belt qty:2pces Reducer:1.5kw Belt L:2200mm Belt effective L:1800mm Belt effective w:180mm Traction speed:0.5-4.6m/min Traction gommures:180*45*35mm
Cutter -1set	Transversely saw cutting PLC control Cutter motor: 2.2kw Cut max w: 600mm   Cut max height: 120mm Dust blower: 1.5kw Blade material: Alloy saw Saw outer diameter:300mm Manual cut / automatic cut Limit switch calculate length	Cutter lift saw cutting PLC control Cutter motor: 2.2kw Cut max w:300mm   Cut max height: 120mm Dust blower: 0.75kw Blade material: Alloy saw Saw outer diameter:500mm Manual cut / automatic cut Limit switch calculate length	Cutter lift saw cutting PLC control Cutter motor: 1.5kw Cut max w: 800mm   Cut max height: 180mm Dust blower: 0.75kw Blade material: Alloy saw Saw outer diameter:400mm Manual cut / automatic cut Limit switch calculate length
Stacker -1set	Length:4500mm Cylinder turning Limit switch calculate length	Length:4500mm Cylinder turning Limit switch calculate length	Length:4500mm Cylinder turning Limit switch calculate length
Contactor:Schneider France      Air Switch:Delixi     Inverter: holp     Temperature control:omron

 

No.	Auxiliary Equipment name	Qty.	Note
1	SRL-Z500/1000 Mixer Unit	1pc	For 65/132 extrusion & 51/105 extrusion
2	Screw conveyor	1pc	(for SRL-Z500/1000mixer)
3	SRL-Z300/600 Mixer Unit	1pc	For 80/156 extrusion
4	Screw conveyor	1pc	(for SRL-Z300/600 mixer)
5	Crusher	1pc	11kw
6	Pulverizer	1pc	75kw
7	Covered machine	3pcs	Customer owned (for line,300,600)
8	Color film dividing and cutting machine	1pc	Customer owned
9	Line mold(Normal)	10pcs	According to customer
10	300mould	1pc
11	400mould	1pc
12	600mould	1set
(All moulds ,customers can choose)

Components of PVC profile production line:
a. Conical double screw extrusion machine: 
Using the high efficient conical twin screws, specially designed for PVC power to ensure uniformed plasticization, high extrusion. Stable temperature controlling system can guarantee high quality pipe extrusion. 

a-1. Extrusion Mould: 
Spiral type die head will ensure high speed extrusion and avoid the thermal decomposition of amorphous plastics and get high quality PVC profiles. There is heating control system inside of the mould, high efficient, easy to extrude. Bronze calibrators can make the PVC profiles fast calibrated and cooled. 

c. Vacuum calibration table: 
Rapid vacuum calibrating system allows the hot extruded PVC profiles to be cooled in a very short time and obtain the final size. Automatic temperature control system, pressure regulator, and vacuum control valve greatly enhance the sizing and cooling performance as well as the production speed. 

d. Haul off machine: 
Adopts caterpillar type suitable for different sizes of pipes. Haul off caterpillar blocks are made of abrasion resistant rubber material, which can make a high and stable hauling speed. 

e. Cutter: 
Precision machine cutter is able to make flat, straight cuts at high speed. A powerful suction device gathers up waste scraps after cutting, thereby making it easier for users to clean the cutter. 

f. Stacker: 
Automatic stacking with fixed length

Application:




Services:

After shipping,two engineers will go to customer's company to install and test machine,and teach customer's workers the operative skills.

- pre-sales services:  we will take customers to visit our factory and check the machines quality from airport/bus station/train stations.   - we will re-designed the machines according to customer's different raw material formulations: driving motors power, electric power model, control method etc.

- after sales services:  we will offer electric diagram, installation diagram, usage manual. - we will offer the customers online introduction to solve the machines problems/send engineers for customers machines installation, running test, workers training, machines repairmen services etc. - we will offer customers spare parts at cost prices all life long of the machines  .

Basic payment:

Payment: T/T,L/C Delivery: 45-90 days Origin: China Minimum Order: 1 set Packing: wooden case with plastic film(also can according to customer's requirements)  Inspection: in house Guarantee: 12months