Automatic Five Ply or Layer Corrugated Flute Laminator with High Speed High quality/High cost performance

Min.Order: 1

Product origin: Tangshan, Hebei, China

Infringement complaint:

Complaint

US$ 10000 ~ 100000

Description

Full Automatic Multilayer Flute Laminator

1. Specifications:

Name	Requirement		Requirement	Requirement
Model	SJ-FMB1300		SJ-FMB1450	SJ-FMB1600
Max. Paper size(W*L)	1300*1300 mm		1450*1450 mm	1600*1450 mm
Min. Paper size(W*L)	500*450 mm
Face paper thickness	150-500 g/m2(standard paper board)
Flatness requirements on face paper	Curve height should less than 0.2 times of paper thickness
Requirements on film	Film ends should be less than 2 times of paper thickness
Bottom paper	A,B,C,E,F flute
Flatness requirements on bottom paper	Within 15/1000 mm
Corrugated paper deflection	Curve height should less than 0.2 times of paper thickness, deflection should be less than 2times of flute height
Requirements on the height of corrugated flute	If there is difference between tow flute, difference should be within 1/20 of the corrugated height
Diagonal requirement	Less than 3/1000 mm
Size requirement on face paper and bottom paper	Size of face paper should be 8 mm larger than that of the bottom paper
Laminate layers	Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers(total thickness less than 10 mm)
Precision	±1.5mm(according to the paper quality)
Speed	100 m/m(theoretical value )	90 m/m(theoretical value)
Production efficiency	0-6000 sheets/h	0-5000 sheets/h
Height of face paper pile	1600 mm
Face paper table capacity	1500 KG
Height of bottom paper pile	400 mm
Total Power	25KW
Voltage	Three phase 380V
Efficient pressing length	6000 mm
Conveying height	250 mm
Adhesive medium	Corn starch glue
Collecting table capacity	300 KG
Dimension(LWH)	1600022002500 mm(Subject to machine)	1600024002500 mm(Subject to machine)			1600025502500 mm(Subject to machine)
Machine Weight	About 7.5 T(Subject to machine)	About 7.8T(Subject to machine)			About 8 T(Subject to machine)

2. Features of the machine:

a) Key Points:

1) Two in One or Three in One structure: It can laminate up to 5 layers paper board less than 10mm.

2) High precision: with the help of chasing lay and Synchronous slot design, the machine can achieve a precision as ±1.5mm.
3) Suit to both big and small size paper no need to do the readjustment.

b) General Introduction:

SJ-FMB series fully automatic multilayer flute laminator is consists of automatic face paper lifting section, face paper conveying section, conveying section, double bottom paper positioning section, cyclic gluing section and pressing section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.

3. Features by parts:

1) Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 150-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.

2) Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.

3) Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.

4) Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.

5) Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.

6) Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.

7) Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
8) The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.

9) Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.

10) Photoelectric detector helps the conveying of top or bottom paper accurately.
11) Grooved steel positioning wheel has long service life and easy to clean.

12) Double pre-pressing roller are equipped on the laminating unit.
13) Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.
14) Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.

15) All the electrical components are imported; PLC and HMI control system are safe and reliable. Many control knobs are equipped on the machine according to the ergonomics allowing you to control the machine in different position; machine speed is controlled by the frequency converter which makes the machine run stably.
16) Machine is driven by imported timing belt and wheel gear with high efficiency, low noise and stable running status. Low production cost and convenient maintenance.
17) Stainless steel is applied on the corrodible part of the machine, it can prevent the corrosion from the glue.

4. Configurations:

NO.	Name	Brand	Quantity
1	Touch screen	Siemens	1 piece
2	PLC	Siemens	1 piece
3	Servo motor	Dorna	2 sets
4	Frequency converter	Delta	5 sets
5	Main motor	China	2 sets
6	Lifting motor	China	2 sets
7	Pressing motor	China	2 sets
8	Clutch/Brake	China	1 set
9	Chain	Renold	30 meters
10	Timing belt	Gates	14 pieces
11	Contactor	Honeywell/Schneider	8 pieces
12	Relay	Honeywell/Schneider	15 pieces
13	Button switch	Schneider	25 pieces
14	Sucking belt	NITTA	10 pieces
15	Conveying belt	SEIGLING	8 pieces
16	Fan	CHINA	2 sets
17	Bearing	KGF(Key points)	100 pieces