Complaint
2000L-10000LPH dates juice production line/date palm juice processing plant
In processing the date juice, shanghai beyond developed two different procedures, include immerse add extractor and destoner add pulper, this can meet the different processing requirements of date and hawkthorn. Our self developed technologies of continuous cooker and vacuum extractor are in the advanced level, which are highly evaluated in both china and oversea.
Characteristics of Chinese date/ Jujube and Hawkthorn Processing
1.Wide range of raw fruits are available, this line is applicable for all kinds fruits with similar characteristic such as date, jujube, hawkthorn and so on.
2.There are two different procedures, one is immerse add extractor, another is destoner add pulper.
3.According to different investment value and product structure, client can require average, middle level or high level processing equipments.
4.End product with pure flavor, bright colour, and high material usage percentage;
5.Whole line with features as high level automatic, low labor intensity, easy operation, safe function and low operation cost.
6.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Technical Data
Raw material: | All kinds big date, small date, jujube, dry date, fresh date and hawkthorn |
End product: | juice Concentrate, transparent juice, cloudy juice, sea-buckthron oil |
Production capacity: | 20T/D-2000T/D |
Output percentage: | ≥90% |
Solid content | 7~12Brix |
Packing type for end product: | Aseptic Bag/glass Bottle/PET Bottle /gable Top Box |
date juice processing line can use fresh date or dry date as raw material, by washing, destoner and pulper to produce juice or paste or syrup.
the equipments include: washing , sorting and inspection, precooking and pulping, separate and filtration and concentration etc.
Surfing washing machine
Description:
This machine produces water bubble by air blower to wash the fruits; the machine is composed of water cabinet, feeding device, fan etc.
Application:widely used to gently wash the fruits & vegetables
The lifter matched is made of SUS304 stainless steel or plastic material, extra water spraying device can be fixed on the machine.
Characteristics:
1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;
2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;
3. The Used water can be recycled after filtration;
4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.
| No. | Flow No. | Name | Size | Main technical parameter |
| 1 | the first stage for concentrated dates syrup(A,B,D,E system) | |||
| 2 | Washing & Pulping system | |||
| 3 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm |
| 4 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date |
| 5 | Temperature control system | Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. | ||
| 6 | Flowmeter | 2T/H | SUS304, pointer-type | |
| 7 | A-3 | Stone washer | 2T/H | SUS304 support, with ABB motor |
| 8 | A-4 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 9 | A-5 | Single stage pulping machine | 2T/H | SUS304, rotary speed 960rpm,screen hole diameter 1.0mm, |
| 10 | A-6 | Buffer tank | 300L | SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material |
| 11 | A-7 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 12 | A-8 | Tubular cooler | 2T/H | SUS304, tubular type, tower water cooling |
| 13 | A-8 | Pulping platform | carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | |
| 15 | B | Filteration and clarification system | ||
| 16 | B-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 17 | B-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 18 | B-3 | Decanter | 2T/H | Counter-current type, drum max speed:3600 r/min |
| 19 | B-4 | Receiving vat | 500L | SUS304, single layer, CIP spraying ball, adjustable legs |
| 20 | B-5 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 21 | B-6 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 22 | B-7 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 23 | B-8 | Inorganic membrane Micro filter | 1T/H | SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump |
| 25 | C | Concentrate system | ||
| 26 | C-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 27 | C-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 28 | C-3 | Double effect falling film concentrator | 1.5T/H | Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream |
| 29 | C-4 | Tubular cooler | 0.5T/H | SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time |
| 30 | C-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
| 31 | C-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion |
| 33 | D | CIP UNIT | ||
| 34 | D | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. |
| 37 | the second stage(dates clear juice system) | |||
| 38 | E. Filteration and clarification system | |||
| 39 | E-1-2,3 | Enzyme tank for clear juice | 2000L | SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 40 | E-4 | Enzyme Circulation tank | V=5000L | SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder |
| 41 | E-5 | The cleaning tank | V=5000L | SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder |
| 42 | E-6 | Membrane filtration unit | 1T/H | SUS304, aperture: 0.01 μ m; with cleaning device, automatic control |
| 43 | E-7 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 44 | E-8 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 45 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
| 47 | F . Dates clear juice: decoloration unit | |||
| 48 | F-1 | Resin decolorizing tank | SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin | |
| 49 | F-2 | Resin regeneration tank | 2000L | SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter |
| 50 | F-3 | Acid tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 51 | F-4 | Alkali tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 52 | F-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal |
| 53 | F-6 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm | |
| 54 | F-7 | Twin piping filter | 2T/H | SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh |
| 58 | G | date vinegar fermetation system | ||
| 59 | G-1 | Plate sterilizer | 1T/H | Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system |
| 60 | G-2 | Dates alcohol fermentation tank | 8000L | SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union. |
| 61 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 62 | G-3 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 63 | G-4 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
| 64 | G-5 | Date vinegar fermentation tank | 8000L | SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union |
| 65 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 66 | PH-instrument | 4-20mA signal output | ||
| 67 | Dissolved oxygen detector | 4-20mA signal output | ||
| 68 | G-6 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 69 | G-7 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
