Description
Heat supply oil/gas transportation chemical pipe insulation liquid transport 110-550mm 450-850mm 850-1380mm 960-1680mm thermal insulated pipes extrusion linesProduct Overview PE insulation pipe also called PE outer protective pipe,jacket pipe,sleeve pipe.Direct burying PE insulation pipe is made up of high density polyethylene outer protective layer, polyurethane rigid foam plastic insulation material and steel pipe.The insulation material is rigid polyurethane foam,the density is 60kg/m³~80kg/m³,fully fill the gap between steel pipe and casing pipe,and have a certain degree of adhesive strength.Form a firm whole between the steel pipe,the outer tube and the insulation layer.Foam of Polyurethane directly buried insulating pipe has good mechanical and thermal insulation properties.Under normal situation, it can withstand high temperatures of 120ºC and can withstand high temperatures up to 180ºC through modification or combination with other insulation materials.Applicable to a variety of cold and hot water,high and low temperature pipeline's insulation engineering.Super large caliber 2 meters PE thermal insulation pipe production line which manufactured in SHANGHAI JWELL PIPE EQUIPMENT CO.,LTD , have a leading position in the industry, and the design is unique and novel . Adopt high efficiency single screw extruder , high degree of automation, easy operation, continuous production, stable and reliable.Due to the equipment production is stable ,mature technology ,customers are very satisfied. | Model | Range | Extruder | Size(L*W*H)M | Power(kw) |
| JWGB630 | 200-630 | JWS-75/38
JWS-90/33 | 30m*3m*4m | 290KW |
| JWGB1000 | 315-960 | JWS-90/38
JWS-90/33 | 34m*3m*4m | 342KW |
| JWGB1400 | 760-1380 | JWS-120/38
JWS-120/33 | 40m*3.5m*4m | 472KW |
| JWGB1700 | 1054-1680 | JWS-120/38
JWS-150/33 | 40m*3.5m*4m | 512KW |
| JWGB2000 | 1054-1960 | JWS-120/38
JWS-150/33 | 49m*4.5m*5m | 670KW |
The extruder uses a new design of high efficiency single screw , introduce the most advanced technology to manufacture from abroad . Motor driven, Siemens PLC processor, ensure the equipment operation is stable and reliable . Host temperature control system is consist of Siemens PLC control system and expansion module . Temperature control accuracy can be controlled at ±0.5°C
The vacuum tank is adopted modular design.The flange of the vacuum setting box and the spray cooling box is made of stainless steel.The nozzle adopts quick change type joint, which is convenient for cleaning and replacement, and overcomes the defects of fixed installation and disassembly.INTRODUCTION
Pipe range:110-550mm, 450-850mm 850-1380mm 960-1680mm
Pipe application area
It works as jacket of kinds of thermal insulated pipes, these pipes are widely used in area of city heat supplying, oil and gas transportation, chemical pipe insulation, and other liquid transportation and municipal pipe projects etc.
Composition of Equipments
1set Vacuum loader
1set Hopper Dryer.
1set Efficient single screw extruder (Long L/D ratio)
Efficient single screw extruder with water-cooling force feeding system, and barrel with grooving in the feeding zone are designed to save power of main motor; Long L/D ratio and mixing head are designed to get perfect jellification and high output.
1set Mould
Flow channel is specially treated to have better wear-resisting; spiral die head increases extrusion pressure to improve quality of pipe.
1set Vacuum calibration tank
It adopts bronze or stainless steel calibrators; High-efficiency water-spraying cooling to ensure quality of pipes.
1set Water spraying tank
1set Hauling machine
High qualified rubber block is with longer life, we dont accept blocks made by recycled materials. Hauling speed is synchronized with extruder.
1set Cutting machine
Planetary cutting machine
High qualified alloy steel blade; planetary cutting to get smooth edge; High cutting precision; PLC controlling.
1set Stacker
| Outer Diameter | 20mm Up to 3000mm (customized) |
| Model No. | JWPEG, JWGXPE (customized) |
| Power Range | Up to 1550 (kW) (customized) |
| Production Capacity | Up to 2500 kg/h (customized) |
| Layers | Single layer or multi-layer HDPE pipes (customized) |
| Extruders | JWS65/33, JWS75/33,JWS90/33,JWS120/38,JWS150/38 (customized) |
| Material | HDPE MDPE High density Polyethylene PE (customized) |
| Guarantee Time | 1 year (customized) |
| Certification | CE, TUV, SGS |
Product Description | Product Name | HDPE MDPE PP pipe extrusion line, pipe machine |
| Energy Saving Ratio | Up to 35% |
| Properties | Fully Automatic, stable production, large output |
| Speed Range | Normal speed and high speed optional |
| Standard | European |
| Loading Type | Automatic dryer and loader Vacuum suction |
| Brand for Extruder | Jwell |
| Brand for Screw&Barrel | China famous brand JINHAILUO since 1978 |
Electrical parts, gearbox,
vacuum pump, auxiliary part | SIEMENS PLC, ABB, Roxroth, WEG, Schneider, OMRON (customized) |
This pipe production line adopts advanced technology of Europe,it is a new research achievement of energy-saving production line,which is suitable for high speed extrusion of HDPE,PP and other polyolefin pipe.
Compared with common production line,the energy saving effect reach on 35%, and the product efficiency
increase more than 1 times, thus it is not only saving the cost of site and manpower,but also improving efficiency.
This production line has nice appearance,higher automatic degree ,production reliable and stable. | Specification |
| Model: Classic Type Extrusion Line for HDPE pipe, PP/MPP pipe |
| Type | Diameter mm | Extruder | Capacity
(kg/h) | Power(kW) |
| JWPEG-63 | ∅20- 63 | JWS65/33 | 100-150 | 100 |
| JWPEG-110 | ∅20-110 | JWS65/33 | 150-200 | 130 |
| JWPEG-160 | ∅63-160 | JWS65/33 | 200-250 | 145 |
| JWPEG-250 | ∅75-250 | JWS75/33 | 250-350 | 210 |
| JWPEG-315 | ∅90-315 | JWS75/33 | 250-350 | 260 |
| JWPEG-450 | ∅160-450 | JWS90/33 | 450-550 | 380 |
| JWPEG-630 | ∅315-630 | JWS120/33 | 700-900 | 530 |
| Model: High Speed Extrusion Line for HDPE water pipe, gas pipe |
| Type | Diameter mm | Extruder | Capacity(kg/h) | Power(kW) |
| JWGXPE-75 | ∅20-75 | JWS60×40 | 360 | 150 |
| JWGXPE-250 | ∅50-250 | JWS75×38 | 600 | 230 |
| JWGXPE-450 | ∅160-450 | JWE90×38 | 900 | 450 |
| JWGXPE-630 | ∅315-630 | JWS120×38 | 1300 | 630 |
| JWGXPE-800 | ∅450-800 | JWS120×38 | 1200 | 680 |
| JWGXPE-1000 | ∅500-1000 | JWS120×38 | 1400 | 815 |
| JWGXPE-1200 | ∅710-1200 | JWS120×38 | 1400 | 930 |
| JWGXPE-1600 | ∅900-1600 | JWS150×38 | 1900 | 1200 |
| Large Diameter HDPE Water Supply and Gas Supply pipe Extrusion Line |
| Type | Diameter mm | Extruder | Capacity
(kg/h) | Power(kW) |
| JWPEG-800 | ∅450-800 | JWS120/38 | 1000-1300 | 600 |
| JWPEG-1000 | ∅630-1000 | JWS120/38 | 1000-1300 | 650 |
| JWPEG-1200 | ∅800-1200 | JWS90/38 JWS120/38 | 1000-1500 | 960 |
| JWPEG-1600 | ∅1000-1600 | JWS120/38 | 1000-1700 | 1300 |
| JWPEG-2500 | ∅1400-2500 | JWS150/38 | 1500-2000 | 1400 |
| JWPEG-3000 | ∅2000-3000 | JWS150/38 | 2000-3500 | 1550 |
| Note: Contact us for customized sizes, specification, functions. |
Pipeline Drawing Applications
Customized Solutions
Company InformationAs the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is the biggest manufacturer of plastic extrusion
machinery and chemical fiber spinning equipment in China, its head office is located in thewestern district of
Shanghai. There are 5 production bases, which were located in the western districtof Shanghai, Zhoushan of
Zhejiang Province, Suzhou of Jiangsu and Changzhou of Jiangsu , Dongguan of Guangdong , totally covering
700,000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs. Main products: various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated
pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe
extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; various plastic profile extrusion lines;
various plastic plate & sheet extrusion lines; chemical fiber spinning; microcomputer controlled automatic blow
molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders;
T die; screen exchangers; Rollers and Robots.
Why usPioneering Efforts, Unity and StruggleSeeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability. Cutting edge technology, Added value products We have professional designing engineer who recognize the market need well. We add value to customers' business
by innovative designs and products that will provide competitive advantage over your rivals. Capable of ultimate one stop solutionThere are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
we care the customers' satisfaction and benefits.
Certificate and BrandSales Service NetworksFAQQ1. Is Jwell Machinery a Manufacturer? A1: Yes, We own 5 manufacturing bases and sales center in Shanghai , Suzhou ,Changzhou, Zhou Shan, Dongguan China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo.After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.Q2: How many brands does Jwell Machinery own?A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
are our Trade Marks.Q3: If we don't find what we need from your website , What should we do ? Do you make extrusion lines as per
customers' specific requirement? A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
requirements by email. We will check if we can develop them. We develop new machinery every month, and
some of them may not yet be updated on our website. Q4: How do you ensure your machinery and service quality? A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously
imports over 1000 international first-class high precision processing equipment such as multistage machining centers, CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the
machine performances before each delivery. Jwell service engineers will always be here for anything you needed.Q5: How can I order and make payments? A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.Q6: If we find your bank account or email different as before, how should we respond? A6: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
every piece of proforma invoice. ) " " . Q7: How long is the delivery date?A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.Q8: What is your Minimum Order Quantity?A8: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
innovation or improvements for your future purchasing plan. Q9: What is your production capacity?A9: We produce more than 2000 advanced extrusion lines every year world wide. A10: What about shipping?Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
port is China Shanghai, Ningbo port, which is convenient for maritime transportation.. Q11: Is there any pre-after sale service?A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
operation and maintenance service for a life time.Q12:Are our business& money safe with Jwell Machinery ?A12: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
not contain our name as we never crook our customer before.Please click "send" and Contact us !!Shanghai Jwell Machinery Co., Ltd.Add: Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.Contact: Ms. Megan JwellMob:+86 13818591226 Web: jwellmachinery.en.made-in-china.com Heat supply oil/gas transportation chemical pipe insulation liquid transport 110-550mmn450-850mm 850-1380mm 960-1680mm thermal insulated pipes extrusion lines
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