Complaint
JWC-KBD1200-SV Full Servo Machine Lady Sanitary Napkin Equipment
Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape
| Sanitary Napkin Machine frame structure and main characters 1.Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency . Glue applicators put on the 2nd platform, shorten the glue supply distance The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) 2. Crusher system 3. Pulp feeding system 4. SAP feeding system 5. Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1000mm) supply: 6. Fluff core wrapped by tissue 7. Absorbent paper supplyφ1200mm 8. Absorbent paper short cutting device 9. Fluff core inner cut device 1 set, adopt the frame type tool holder structure to improve the service life of the tool roller 10. The waste at both ends of the core body is sucked and collected 11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm 12. ADL (blue chip) supply,φ600mm 13. Bottom film supply, roll diameterφ600mm 14. Bottom nonwoven supply, roll diameterφ800mm 15. Central release paper device, roll diameter: φ500mm 16. Central release paper cutter 17. Forming cutter | 18. Wastage recycling unit 19. Product 180 degree overturn 20. Wing release paper adding unit, φ500mm 21. Wing release paper cutter 22. Product 90 degree turn round 23. Packing film supply, roll diameter φ800mm 24. packaging film and product adhesive roller 25. Second grade warp 26. Product quick easy package exhaust 27. Quick easy tape adding unit 28. Quick easy package sealing 29. Quick easy package cutting unit 30. Reject exist, auto rejecting (air blow) 31. Two way output device 32. Reserve stacker and auto bagger machine 33. Driving system Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime Cutter adopts servo planetary reducer+ universal joint coupler transmission Stressed timing belt is widen 34. Air supply Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement |
| 1 | Design speed | 1200pcs/min (300M/min) |
| 2 | Working speed | 1000 pcs/min |
| 3 | Qualified rate | 98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error) |
| 4 | Production efficiency | ≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity) |
| 5 | Capacity | 300KW (Not including the glue applicators) |
| 7 | Power | Three phases four wires 380V/50Hz (ground wire) |
| 8 | Wire | 3×120mm2+1×50mm2+1×25mm2 |
| 9 | Lowest pressure | 6 kg/cm2 ≥0.6mpa |
| 10 | Air compressor | 2.8 m3/min |
| 11 | Total weight | About 70 tons |
| 12 | Machine size | 29×3×4.5 M (L×W×H) |
| 13 | Working space | 38×7×4.5 M (L×W×H) |
| 14 | Machine color | Off-white (can be changed by order) |
| 15 | Product size | One size (according to order) |
| 16 | Containers | 4×40HQ |
| 17 | Packaging: | PE cover packing in container |
| Auto lubricating System Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system | Human-Machine Interface Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen | Materials automatic feeding System Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility |
| Name | Brand | Origin | |
| 1 | Servo motor | Mitsubishi | Japan |
| 2 | Auto web guider | FIFE | USA |
| 3 | Touchable screen | Banner | USA |
| 4 | PLC controlling system | Mitsubishi | Japan |
| 5 | Sensor | Banner | USA |
| 6 | Safety production | Shneider | France |
| 8 | Cutter raw material | M7 | USA |
| 9 | Gear according to usage | BEM/NSK/SKF | Germany/Japan/Sweden |
| 10 | Timing belt | Optibelt or Gates | Germany/USA |
| 11 | Low voltage electronic | Shneider | France |
| 13 | Temperature controlling system | Omron | Japan |
| 15 | Pressure regulating valve | Airtac | Chinese Taiwan |
| 16 | Pneumatic element | Airtac | Chinese Taiwan |
| 17 | Solenoid valve | Airtac | Chinese Taiwan |
| 18 | Moisture separator | Airtac | Chinese Taiwan |
| 19 | Automatic fault alarm | Mitsubishi | Japan |
