Jwc-Kbd1200-Sv Full Servo Machine Lady Sanitary Napkin Equipment

Min.Order: 1
Product origin: Huai'an, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 600000

Description

JWC-KBD1200-SV Full Servo Machine Lady Sanitary Napkin Equipment

Product Description

Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape

Sanitary Napkin Machine frame structure and main characters
1.Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
Glue applicators put on the 2nd platform, shorten the glue supply distance
The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)
2. Crusher system
3. Pulp feeding system
4. SAP feeding system
5. Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1000mm) supply:
6. Fluff core wrapped by tissue
7. Absorbent paper supplyφ1200mm
8. Absorbent paper short cutting device
9. Fluff core inner cut device 1 set, adopt the frame type tool holder structure to improve the service life of the tool roller
10. The waste at both ends of the core body is sucked and collected
11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm
12. ADL (blue chip) supply,φ600mm
13. Bottom film supply, roll diameterφ600mm
14. Bottom nonwoven supply, roll diameterφ800mm
15. Central release paper device, roll diameter: φ500mm
16. Central release paper cutter
17. Forming cutter
18. Wastage recycling unit
19. Product 180 degree overturn
20. Wing release paper adding unit, φ500mm
21. Wing release paper cutter
22. Product 90 degree turn round
23. Packing film supply, roll diameter φ800mm
24. packaging film and product adhesive roller
25. Second grade warp
26. Product quick easy package exhaust
27. Quick easy tape adding unit
28. Quick easy package sealing
29. Quick easy package cutting unit
30. Reject exist, auto rejecting (air blow)
31. Two way output device
32. Reserve stacker and auto bagger machine
33. Driving system
Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
Cutter adopts servo planetary reducer+ universal joint coupler transmission
Stressed timing belt is widen
34. Air supply
Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Product Parameters

1Design speed1200pcs/min (300M/min)
2Working speed1000 pcs/min
3Qualified rate98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)
4Production efficiency≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)
5Capacity300KW (Not including the glue applicators)
7PowerThree phases four wires 380V/50Hz (ground wire)
8Wire3×120mm2+1×50mm2+1×25mm2
9Lowest pressure6 kg/cm2 ≥0.6mpa
10Air compressor2.8 m3/min
11Total weightAbout 70 tons
12Machine size29×3×4.5 M (L×W×H)
13Working space38×7×4.5 M (L×W×H)
14Machine colorOff-white (can be changed by order)
15Product sizeOne size (according to order)
16Containers4×40HQ
17Packaging: PE cover packing in container

Features at a glance

Auto lubricating System
Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system
Human-Machine Interface
Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen
Materials automatic feeding System
Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility
 NameBrandOrigin
1Servo motorMitsubishiJapan
2Auto web guiderFIFEUSA
3Touchable screenBannerUSA
4PLC controlling systemMitsubishiJapan
5SensorBannerUSA
6Safety productionShneiderFrance
8Cutter raw materialM7USA
9Gear according to usageBEM/NSK/SKFGermany/Japan/Sweden
10Timing beltOptibelt or GatesGermany/USA
11Low voltage electronicShneiderFrance
13Temperature controlling systemOmronJapan
15Pressure regulating valveAirtacChinese Taiwan
16Pneumatic elementAirtacChinese Taiwan
17Solenoid valveAirtacChinese Taiwan
18Moisture separatorAirtacChinese Taiwan
19Automatic fault alarmMitsubishiJapan

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