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LCD/LED/OLED 4K TV Screen Single Head Bonding Machine

Min.Order: 1
Product origin: Guangzhou, Guangdong, China
Infringement complaint: complaintComplaint
US$ 4000

Description
Bonding machine
Product Description
Features:
*Pulse Heating System
*2pcsCCD                                                                         *DELTA PLC Control system
*Human - Machine interface
*Imported electrical configuration
*Up to 100 inch TV LCD Repair
Specifications:
 
Model:816DH
Product Name:100 Inch TV LCD Repair Single station Pulse Heating COF/FOG Bonding machine
Suitable For:Suitable for FPC/COF Contraposition bonded to LCD which attached ACF,Used for COF repair 
Size Range:7-100inch
Bonding Precision:X±0.01MM ,Y±0.01MM
Machine Capacity:22S/Pcs,2500pcs/day
Indenter Qty:1PCS
Power Supply:220V±10%,50HZ,1500W
Air Supply:0.3~0.5MPa,dry air
Platform Precision:±0.01MM
Pressure Head Size:50*1.4MM (customizable)
Temp Range:RT~400ºC
Time Range:1~99.9sec
Product Size:W1800*850*H1520MM
N.W:About 450kg
 
Pictures:

 


Glossary:
 
What is ACF?
1, The common explanation:
ACF is anisotropic conductive film, a kind of  material  in the bonding process to be used in capacitive screen, resistive screen, touch screen, LCD screen, tablet PC, mobile phone screens, etc.Means a resin film containing a heat-conductive particles of a thermoplastic or cured. Mainly for LCD panel signal transmission link with the driver IC, the need to bonding different interface to choose suitable conductive particles and density, generally used for fine pitch of the conductive particles having a diameter of about 3~5 um.
2, Professional explanation:
 The English abbreviation of ACF is Anisotropic Conductive Film, ACF is the electrical conduction in the Z-axis direction and the XY insulation resistance characteristic plane has obvious differences. When the difference between Z-axis and the XY plane on-resistance value of the insulation resistance exceeds a predetermined ratio, also can be called well anisotropic conductivity.
 
What is the COF
1, The popular explanation:
COF package is to put the IC dependend on FPC: COF package for flip chip film.
2, Professional explanation:
COF is the abbreviation of Chip - on - flex, is to put the IC dependend on FPC,a new technology developed of liquid crystal display module,  by it in terms of product size, weight, high integration, have very big breakthrough.Due to the flexible circuit board PCB thickness thin, lighter than the solid, so COF package module is small volume, light weight, and the design and production speed  is quickly.
 
What is the pulse hot-pressing machine?
1, The popular explanation:
Pulsed hot pressing machine is by hot pressing head loading pulse voltage, hot head heating , will be connected to the object, when the temperature rises to solder melting point after (i.e., after the rise to the predetermined temperature), will be connected to the tin melting between the objects and put it together.Applied to mobile phone manufacturer, touch screen manufacturers, such as computer, printer manufacturers, production technology applied in the following products: USB wire welding, soft wire FFC flexible PCB FPC or rigid circuit board PCB welding, TCP and circuit board PCB or PCB FPC welding between soft,welding?flexible circuit board FPC between circuit board PCB , etc.
2, Professional explanation:
Pulse hot press is the English translation of Pulse hot press, by hot pressing head loading Pulse voltage hot head heating , will be connected to this object to heat up, when the temperature rises to soldering tin melting point (i.e., to simulate the temperature after), will be connected to the tin melting between the objects and connect it together. The general Pulse hot-press temperature closed loop control.
What's the payment and delivery time?
Payment: Terms EXW/FOB/CIF, by T/T, 100% deposit in advance (Recommend), Or 50% deposit and 50% paid before delivery
Delivery time: About one week.
How about the warranty?
Usually we provide 1 year standard warranty and whole life technical support.
How about the training?
We provide two training method: factory training and video training.
More detail please see here: Training
How you packing the machine when shipping?
LCD TV Repair Bonding Machine Package
How can I install the machine after I received?
Here is a video of 816DH disassembly procedure. You can refer to it and do the opposite procedure.↓

816DH Specification--

Single Head Manual platform Automatic Pressure Machine
1) Equipment Model Number:
816DH (Single Head)
2) Device Description :
Repair screen machine / Bonding machine
3) Device Uses :
FPC, COF,TAB, LCD Panel and PCB combination bonding
4) Applicable LCD panel specifications :
7″-100″
5) Applicable LCD panel thickness :
0.3MM-1.1MM[Single glass]
6) Bonding IC number :
Multiple / Panel Can be set
7) Bind direction :
X or Y Unidirection
8) Bonding IC size :
Replaceable blade according to IC specifications (The original machine is equipped 50X1.4)
9) Device processing time :
TFT,3.8S/chip
10) Production Beats :
TAB,100 pcs/H
11) Bonding Accuracy :
Within ± 1.5μm (support 4K screen)
12) Highest positioning accuracy setting :
±0.5μm (Currently domestic the highest index)
13) Equipment requirements the work environment :
Clean, No dust, Clean room
14) Supply Pressure :
0.3~0.5Mpa (Dry air source)
15) Power Supply :
AC 220V±10%,50HZ,1500W
16) Heating Type :
Pulse (rapid heating / cooling and auxiliary cooling function)
17) PID Temperature Control System :
Brand: DELTA
The peak temperature : within +/- 0.3 degrees Celsius
Room temperature time to 180 degrees the response time within 2seconds
18) Hot pressing head :
Materials: Japan Titanium
origin: United States 50*1.4
Plane precision (hot press side) :0.001mm
Plane thickness 0.5 (Reserved 3 times grinding)
19) Thermocouple Type :
K type Original US OMEGA wire
20) Industrial control units / Programmer :
DELTA PLC FX-C14T
21) Image unit :
Panasonic image processing system
COF counterpoint: down counterpoint
PCB counterpoint : have
Number of lenses : 2
Microscopy: 30-120 Continuous zoom
COF Display: 10.1-inch HD X2
PCB counterpoint the display : no
Upper light source : have
Down light source : have
22)COF trimming unit :
Origin: Taiwan
Rail Type: U-rail (2056 high)
Accuracy : 0.01
Adjustable direction :X/Y/R
R Itinerary : Coarse 360 degrees, fine tuning +/- 5 degrees
23)COF Fixture : COF mechanical clamping type, Z tilt radius micrometer trimming
24) Lens spinner unit :
Control mode: X / Y / Z micrometer control
Focus Adjustment: Manually adjust the focus
25) Position detection : None
26) Silicone / Tefloon :
Manual switching position
27) LCD stage (platform) :
Manual sliding or fixed optional ,automatic stage can be customized
28) Alarm device :
Pressure abnormal/ temperature anomalies / thermocouple abnormal / action abnormal
29) Hot press head counterpoint :
Cylinder stop can be set at any position in the vertical direction
30) Control mode :
Touch screen + button operation Using Taiwan's Wei Lun touch screen dual-core
31) Parameter setting :
According to the need to set up Store multiple sets of hot pressing parameters
32) Rated voltage :
180-220 (customizable 110V)
33) Peak power :
400-1500W 
34) Maximum power :
1500W
35) Actual power :
580W
36) Body size :
1800X1200x1520mm(L*W*H)
37) Machine weight :
450KG


Packaging & Shipping



 
They are almost all the accessories needed by ACF/COF/TAB repairing, means no need buy other extra accessories.
No.NameModel No.QuantityUnitSpecificationRemark
1Single Head Bonding Machine816DH1SetSingle Head 
2ACF Anisotropic Conductive FilmAC-7206U-181Piece Glass special
3ACF Anisotropic Conductive FilmAC-2056R-351Piece PCB special
4Acetone LiquidBT-H11Bottle500ML 
5Absolute AlcoholCH3CH2OH2Bottle500ML 
6ACF Removing LiquidG-4501Bottle500ML 
7Hitachi Blue Glue 1Bottle100ML 
8Fuji Silicone 1Piece50M 
9Tefloon 1Piece50M 
10Heating Solder Iron 1Piece30W 
11Alcohol Bottle 2Bottle  
12TAB Cutter 1Piece  
13Optical Microscope 1Piece  
14LCD Test BoardHXV591Piece  
15Air CompressorOTS7501Piece Mute Oil-free
16Cleanroom Wipers 1Piece  
17Cotton Swab 1Piece  
18Handheld Magnifier 1Piece  
19Precision TweezersElbow, Straight2Piece High Hardness Hyperfine


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