No | Project | Technical description |
1.1 | Furnace type | Regenerative type moment type melting furnace |
| Loading capacity | 10Tons ±5%(liquid From the threshold of 100mm furnace 10±5%(,100mm) |
| Furnace door size | W:4200MM H:1200MM Unilateral seal:300MM 4200mm1200mm 300mm |
| Furnace door type | Diagonal furnace door/Direct furnace door / |
| Furnace lining | Best high-aluminum brick |
| Furnace wall lining | High grade brick |
| Furnace top lining | Integral casting material for hanging tower brick ceiling |
| Depth of molten bath | 550mm 550mm |
| Liquid aluminum ouffall diameter | Φ65mm (releasing speed of about 10 tons / hour Φ65mm(10/) |
| Lining life | ≥3years (In the normal production and maintenance conditions, in addition to mouth wearing parts outside) ≥3(,) |
| Burner type | Alternate energy regenerative burner |
| Regenerative ball diameter | Diameter25mm,Aluminum content of 75% ceramic ball regenerator 25mm,75% |
| Natural gas consumption (output) () | Max 400 Nm3/h |
| Melting rate | ≥2t/h (calculation of A00 molten aluminum to 730 degrees according to) ≥2t/h(A00730) |
| Fuel | GAS,Calorific value is 8400kcal/Nm3 ,8400kcal/Nm3 |
| Unit energy consumption during melting period | ≤65m3/t Aluminum (70% +30% loading calculation of aluminum ingot scrap melting to 730 degrees ≤65m3/t(70%+30%730) |
| Ignition burner | Auto ignition |
| Molten aluminum melt temperature | 700~750ºC |
| Furnace temperature protection | 1050ºC |
| The discharge temperature of gas burner | ≤250ºC; |
| Melt temperature control precision | ±5ºC |
| Furnace wall temperature rise | Ambient temperature +45 C (except for thermal short circuit point) +45ºC() |
| Gas pressure (pressure relief valve) () | 0.15~0.2Mpa |
| Gas pressure | 10~15Kpa |
| Power medium for reversing valve | Compressed air 4 ~ 6kg/cm2 4~6kg/cm2 |
| Commutation switching mode | Four way reversing valve switching |
| Cooling blower | 2.2KW- direct start 2.2KW- |
| Combustion blower | 11KW- star delta start 11KW- |
| Exhaust blower | 15KW- star delta start 15KW- |
| Burner cycle time | 60S-120S can set their own 60S-120S |
| electric control system | The automatic control system of SIEMENS s7-200-226 programmable controller MCGS s7-200-226 MCGS |
| Furnace temperature control system | SIEMENS temperature module continuous temperature measurement |
| Furnace Door lifting | Electric lifting |
| Furnace door control | Remote control operation |
No | Project | Technical description |
2.1 | Bottom type steel | 14# channel 14# |
2.2 | Bottom steel plate | 10mm plate 10MM |
2.3 | Furnace wall type steel | 10MM+channel 10MM+ |
2.4 | Bottom wall plate | 10MM+channel 10mm+ |
2.5 | Steel roof | 100#+200# I-beam 100#+200# |
2.6 | The roof hanging type steel | 304 stainless steel 304 |
2.7 | Furnace door steel plate | 20mm+10mm+channel 20mm+10mm+ |