Regenerative Type Aluminium Melting Furnace

Min.Order: 1
Product origin: Wuxi, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 100000 ~ 300000

Description






Technology description:
    10T regenerative Smelting furnace adopted flat topping and square structure. Aluminum ingot is the main input material. According to the requirement of technology, some solid matter (such as aluminum ingot head or tail) can be inputted appropriately. This furnace is applied with two sets of regenerative burner that to ensure the heating-up and heating-hold of aluminum liquid before casting. The furnace is with vertical door, and the size is comparatively large so that it is good for inputting material, refining aluminum liquid, slag-off and other operation.



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Technology parameter:
NoProjectTechnical description
          1.1Furnace typeRegenerative type moment type melting furnace
  1. 2
Loading capacity 10Tons ±5%(liquid From the threshold of 100mm furnace
10±5%(,100mm)
  1. 3
Furnace door sizeW:4200MM H:1200MM Unilateral seal:300MM
4200mm1200mm  300mm
  1. 4
Furnace door type    Diagonal furnace door/Direct furnace door
 /
  1. 5
Furnace liningBest high-aluminum brick
  1. 6
Furnace wall lining High grade brick 
  1. 7
Furnace top lining
 
Integral casting material for hanging tower brick ceiling 
  1. 8
Depth of molten bath 550mm
550mm
  1. 9
Liquid aluminum ouffall diameterΦ65mm (releasing speed of about 10 tons / hour
Φ65mm(10/)
  1. 10
Lining life≥3years (In the normal production and maintenance conditions, in addition to mouth wearing parts outside)
≥3(,)
  1. 11
Burner typeAlternate energy regenerative burner 
  1. 12
Regenerative ball diameter Diameter25mm,Aluminum content of 75% ceramic ball regenerator
25mm,75%
  1. 13
Natural gas consumption (output)
()
Max 400 Nm3/h
  1. 14
Melting rate2t/h (calculation of A00 molten aluminum to 730 degrees according to)
2t/h(A00730)
  1. 15
FuelGAS,Calorific value is 8400kcal/Nm3
,8400kcal/Nm3
  1. 16
Unit energy consumption during melting period 65m3/t Aluminum (70% +30% loading calculation of aluminum ingot scrap melting to 730 degrees
65m3/t(70%+30%730)
  1. 17
Ignition burner Auto ignition 
  1. 18
Molten aluminum melt temperature700~750ºC
  1. 19
Furnace temperature protection 1050ºC
  1. 20
The discharge temperature of gas burner ≤250ºC;
  1. 21
 Melt temperature control precision±5ºC
  1. 22
Furnace wall temperature rise Ambient temperature +45 C (except for thermal short circuit point) 
+45ºC()
  1. 23
Gas pressure (pressure relief valve) 
()
0.15~0.2Mpa
  1. 24
Gas pressure 10~15Kpa
  1. 25
Power medium for reversing valve Compressed air 4 ~ 6kg/cm2 
4~6kg/cm2
  1. 26
Commutation switching mode Four way reversing valve switching 
  1. 27
Cooling blower2.2KW- direct start 
2.2KW-
  1. 28
Combustion blower11KW- star delta start 
11KW-
  1. 29
Exhaust blower15KW- star delta start 
15KW-
  1. 30
Burner cycle time 60S-120S can set their own 
60S-120S
  1. 31
 electric control system  The automatic control system of SIEMENS s7-200-226 programmable controller MCGS 
s7-200-226 MCGS
  1. 32
Furnace temperature control systemSIEMENS temperature module continuous temperature measurement 
  1. 33
Furnace Door lifting Electric lifting
  1. 34
Furnace door controlRemote control operation 
 
  •   structural description:
Furnace steel structure
NoProjectTechnical description
      2.1Bottom type steel 14# channel
14#
      2.2Bottom steel plate10mm plate
10MM
     2.3Furnace wall type steel10MM+channel
10MM+
     2.4Bottom wall plate10MM+channel
10mm+
     2.5Steel roof 100#+200# I-beam 
100#+200#
     2.6The roof hanging type steel304 stainless steel
304
    2.7Furnace door steel plate20mm+10mm+channel
20mm+10mm+






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