Equipment configuration of liquid silicone production line
1) Vacuum kneader
2) High viscosity pump,
3) Base material storage tank,
4) Heating system (according to actual needs),
5) Vacuum system
6) Three-roll mill
7) Multifunctional dispersing mixer or planetary mixer,
8) Hydraulic discharge machine
9) Cooling system.
Model
| Chamber Volum(L) | Drive motor power (KW) | Mixing Speed (rpm) | Discharge mode | Heating | |||||
Full volume | Feeding amount | Paddle fast / slow paddle | Optional parameters | Optional parameters | ||||||
NHZ-5 | 5 | 3 | 2.2-4 | 75/50 | Manual / Hydraulic tilting | Running Hot oil | Electrical heating | Pressure Steam | ||
NHZ-20 | 20 | 12 | 3-5.5 | 63/42 | ||||||
NHZ-50 | 50 | 30 | 4-7.5 | 63/42 | ||||||
NHZ-100 | 100 | 60 | 5.5-7.5 | 43/29 | ||||||
NHZ-200 | 200 | 120 | 7.5-15 | 43/29 | Hydraulic tilting | The bottom pumping | Screw extruding | |||
NHZ-300 | 300 | 180 | 11-18.5 | 43/29 | ||||||
NHZ-500 | 500 | 300 | 18.5-30 | 43/29 | ||||||
NHZ-1000 | 1000 | 600 | 22-55 | 32/22 | ||||||
NHZ-1500 | 1500 | 900 | 30-90 | 32/22 | ||||||
NHZ-2000 | 2000 | 1200 | 45-110 | 32/22 | ||||||
NHZ-3000 | 3000 | 1800 | 55-130 | 33/22 | ||||||
Remarks: 1,Temperature range: 0-300°, 2, Pressure range:-0.1-0.6MPa, 3,Inverter for frequency control if necessory. |
1)The preparation of raw materials is carried out according to the formula. Add the kneader, and the powder raw materials should be added several times and mixed evenly. Heating and heating, start the vacuum system, draw moisture from the material.
2) The base material reaches the base material storage tank through a high-viscosity pump, and these materials are slowly added to the three-roll grinder to meet the fineness requirements.
3) After grinding the substrate, put the material into the mixing drum. Then add other ingredients and paste.
4) Push the mixing drum into the multifunctional dispersing machine or planetary mixer to start mixing and high-speed dispersion. At the same time, the vacuum system is activated to extract moisture and air from the material. Start the cooling system to control the temperature of the material.
5) After the production is completed, push the mixing cylinder into the hydraulic discharge machine and divide it into packaging drums.
6) Pack the finished product into the warehouse.