Power Sound Proof Type 450kw Biomass Gasification Power Plant, Wood Gasifier, Biomass Gasifier Power Generator

Min.Order: 1
Product origin: Zibo, Shandong, China
Infringement complaint: complaintComplaint
US$ 3500 ~ 35200

Description

Power Sound Proof Type 450kw Biomass Gasification Power Plant, Wood Gasifier, Biomass Gasifier Power Generator

  • Waste-to-Eergy (WtE) or energy-from-waste (EfW) is the process of generating energy in the form of electricity and/or heat from the primary treatment of waste. WtE is a form of energy recovery. Most WtE processes produce electricity and/or heat directly through combustion, or produce a combustible fuel commodity, such as synthetic gas fuels. 
  • Syngas-Biomass is organic matter derived from living or recently living organisms. In the context of biomass as a resource for making energy, it most often refers to plants or plant-based materials which are not used for food or feed, and are specifically called ligocellulosic biomass. As an energy source, biomass can either be used directly via combustion to produce heat, or indirectly after converting it to various forms of biofuel. 
  • Wood remains the largest biomass energy source today; examples include forest residues (such as dead trees, branches and tree stumps), wood chips. Besides wood, rice husk, crop stalk, straw, straw dust, coconut fabric dust and palm bunch still can be feed stock of biomass gas. 
  • Municipal Solid Waste (MSW), including household waste, is the residual waste put into a black bin bag or wheelie bin. MSW contains a mixture of recyclable, organic, inorganic and biodegradable materials. Recyclable materials are recovered as many as possible before drying and shredding the remainder to make a Refuse Derived Fuel (RDF) for the process. The energy from waste process, transforms the RDF into a clean hydrogen-rich synthesis gas (syngas). 300 series engines can deal with this kind of hydrogen-rich syngas properly.


Typical gas composition
From feedstocks wood chip

Component

CO

H2

CH4

CmHn

H2S

CO2

O2

N2

Percentage

23.5%

7.68%

5.32%

0.75%

---

10%

0.11%

52.4%

From feedstocks rice husks

Component

CO

H2

CH4

CmHn

H2S

CO2

O2

N2

Percentage

17.2%

4.05%

6.82%

1.24%

---

15.1%

0.8%

54.7%


Gas Quality Suggested
  • Gas temperature≤40ºC
  • Gas pressure 2.5~10kPa
  • Pressure change rate≤1kPa/min
  • Calorific value ≥ 4.0MJ/Nm3
  • Moisture content≤40g/Nm3, no free water
  • Impurity content≤30mg/Nm3
  • Impurity size≤5μm
  • Tar content≤50mg/Nm3
  • H2S≤50mg/Nm3
  • Total sulfur≤100mg/Nm3
  • NH3≤20mg/Nm3
  • Cl≤50mg/Nm3
  • H2≤50%
  • O2≤1%


Gas Generator Specification
 
Model Number (Engine Type)(Styer,Jichai,Zichai)
Prime Power/Standby Power10kW-500kW/110kW-550kW
Rated Speed1500/1800RMP
Rated Frequency50/60Hz
Rated Voltage400V/230V 
PhaseAC 3-Phase, 4 wire
Gas consumptionBiomass:2m3.kw/h
Starting SystemDC 24V electric motor
Cooling methodWater-cooled
AlternatorFaraday,Siemens
Exciting methodbrushless 
 
 ItemTechnical specification
EngineModel6300D/M6300D/M-18300D/M-18300D/M-28300D/M-3
TypeInline, water cooled, four stroke, spark plug ignition
Non-turbocharged
Cylinder number68
Cylinder diameter (mm)300
Rated speed(r/min)500600500600600
Rated power (kW)400440500550660
Rated thermal consumption(MJ/kW·h)≤11.0
Rotate direction (From flywheel)Clockwise
Start modeCompressed air/motor start
Exhaust temperature (ºC)≤600
Oil consumption(g/kW·h)≤0.8
Generator setType350GFM400GFM  450GFM500GFM600GFM
Rated power(kW)350400450500600
Frequency(HZ)50
Voltage(V)400/6300/10500
Current(A)631/40/24722/46/28812/52/31902/57/341083/69/41
Power factor (COSΦ)0.8 (Lagging)
Phase and connecting 3phases 4wires /3phases 3wires
Dimension (L×W×H) (mm)5800×1600×29006400×1600×2900
Weight(kg)1800022000
Gas Generator Technical Features
Syngas-biomass is far different with methane base gas (natural gas, biogas and Coalmine gas etc). Syngas is much more tricky, it is in low heat value, high in tar content and unstable in gas quality (TAR always cause problems of pipeline-blocking, cylinder-pollution and spark plug-jamming etc). So, based on syngas as fuel, it is a headache in fields of gas engines all over the world, there are few engine can't be fired by syngas properly. However, Ettes 300 series low speed engines can work with syngas smoothly. The key reasons are that they have unique and remarkable features & advantages as follows:
  • Cylinders Structure in Line & Upright & Concise Layout, which means simple, easy and low cost in operation & maintenance. Engine-Overhaul can be handled at user's site.  
  • Large cylinder (300mm), long stroke, low speed and big displacement 215L and 242L, which means big reserve power capacity and constant power output. 
  • Low engine speed at 500 or 600rpm, which means high reliability for continuous operation, sufficient combustion, low exhaust gas temperature and high heat efficiency.
  • Naturally aspirated (no turbocharger and Intercooler), which means low failure rate and minimum downtime (TAR in syngas always block and damage turbocharger and intercooler).
  • Internal mixing system (for high hydrogen gas over 15%), gas and air intake separately, then mixed in combustion room, which means no risk of backfire and cylinder knocking.
  • Strong treatment and resistance ability against TAR, long term trouble free operation. TAR always raises problems of pipeline-blocking, cylinder-pollution and spark plug-jamming etc.
  • Compressed Air Starting System, smooth starting, high success rate and easy for maintenance.
  • Open Cooling System, adopting plate-type heat exchanger, high efficiency and easy for scale-removal.
  • Dismountable intake-valve-box, which means can clean TAR easily and conveniently (no need disassembling of cylinder head).
  • Low-speed engine makes the noise lower. The maximum noise ≤100dB. Through silencer, the noise will be ≤70dB.
  • Low speed means low components wearing, namely lower cost in spare parts replacement and long life span.
  • Long Overhaul Time of 60,000 hours and lifecycle of 20-25 years, which ensure sustainable financial rewards of power plant.

Applicable Low BTU Fuel of Syngas Engines

  • Biomass from MSW, Woodchips, Sawdust, Straw, Rice husks, Nut-shells, and Chicken manure etc.
  • Industrial tail gas & refinery gas, such as coal gas, coking gas, semi-coke gas, coke oven gas, oilshell tail gas, carbide tail gas, ferrochromium tail gas, yellow phosphorus tail gas, producer gas and paralysis gas etc.
Why Zichai Gas Generator Set?
1. Development and manufacturing internal combustion engine since 1970
2. Factory area over 330000m2 & over 2200 employees
3. Highly versatile power generator with ability to handle more than 20 different gases
4. More than 200 employees dedicated to developing and improving power generator for various gas.
5. More than 1000 systems installed in over 20 countries using a variety of gases.
6. More than 50 people in the Customer Service Department making the Organization very Customer Responsive.





Project References





FAQ
1.Are you a trading company or manufacture?
Manufacture with factory.
2.What kinds of gas generator set do you produce?
It covers for all kinds of gas produced in agriculture and industry, including biomass gas, biogas, natural gas, coal mine gas, coke oven gas, semi-coke gas and syngas, as well as related gas produce equipment.
3.What is your delivery time?
Normally within 60days, it depends on the configuration and quantity, please confirm with us before order.
4.What is your payment terms?
T/T or L/C.
5.How do you pack products?
Standard export packaging. Equipment packing with plastic bag, and with new solid wooden box, suitable for long-distance sea transportation, moisture-proof, earthquake, rust-proof and anti-brutal handling.
6.What is your available port of shipment?
Normally Qingdao port, other ports available according to customers' requirement.
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