CNC Milling Engraving Machines Water Jet Cutting Sand Blasting Polishing Glass Edging Toughening Tempering Tempered Glass Making Furnace Machine

Min.Order: 1
Product origin: Foshan, Guangdong, China
Infringement complaint: complaintComplaint
US$ 210000 ~ 250000

Description
Swon Series Flat&Bending Glass Tempering Furnace
Application: Furniture, shower glass, interior decorations, electrical appliance, architectural curve glass, automotive side window, etc.
Flat & Bending Glass Tempering Furnace Equipment with Pass Section & Blower Convection
Model: HWTG2860-A-25+2 (380V 50HZ)

1,Technical specification
Flat Glass
Maximum loading size2800×6000  mm/mm 
Maximum single glass size3.85mmSingle piece size <2M² 
5mm1300×2800mm 
6mm1800X2800mm 
8-19mm2800×3660mm 
Minimum single glass size400×200  mm /mm 
Glass thickness range3.85~19 mm
LOW-E: 5-12mm
 
Production5mm Float glass15~16  batch/HAs original glass material quality,size and color are little difference. Small size and dark color glass could have more production. 
Power consumption5mm Float glass ≈3.3kwh/m2 
Under continuous production with 80% loading efficiency. 
Finished product rateUnder continuous production98% 
 
bend Glass
1Maximum loading size2800×2500  mm/mm arc length 2500mm
2Maximum single glass size5.85-10mm2500×2800  mm/mm          arc length 2500mm
Minimum single glass size700×700  mm  arc length 700mm
Glass minimum radius5.85~12mm
R1500mm
3Glass thickness range5.85~12 mm
4Heating area in furnaceArc length 2500mm 1 heating area
5Production5mm Float glass13-15  batch/H (1 heating area) 
6Power consumption5mm Float glass ≈4.5kwh/m2
 
7Finished product rateUnder continuous production96%
 Installed Power
Heating chamber1360KW
Blower power315KW +160KW
Driving motor14.8KW
Buyer Power supply380V 50HZ
Buyer Local Altitude Flat land
Recommended Transformer 1200KVA. All above specification will be subjected to the final design.
       
 
Quality Standard
Flatness 0.2 %,The fitting degree of curved steel radian ≤1.5mm, bending steel arc diagonal warp Angle ≤0.15% , Other quality standard will refers to GB/T15763.2-2005
Suitable Glass Types
1Clear float glass
2 Tinted float glass
3Single side screen-printed glass
4Normal coated glass
55mm Online,offline LOW-E glass
Required original glass: No bubble,no impurity and it should be conform to standard glass quality. Before tempering, glass should be bevelling,precious edge polishing washing and dry.
 
Basic condition (Buyer should prepare)
GroundingFlatness±20mm 
Concrete thicknessNo less than 200mm 
Compressed air(Oil-free lubrication)Pressure7kg,≥5kg / 
Usage 2M3/min 
Air tank1M3 

2,Production Procedure
Loading Sectionbending SectionHeating SectionQuenching SectionCooling sectionUnloading Section


Glass tempering furnaces are designed to make finished pieces of glass both stronger and safer in the event that they break. Glass tempering furnaces heat up a piece of glass to a very high temperature, usually over 600° Celsius, and then rapidly cool it uniformly using air jets, a process called quenching.  The rapid cooling causing the surface of the glass to undergo extreme compression, making it much stronger against impacts and heat shock.  Additionally, due to the intense pressures within the glass, if the glass fails, it shatters into several tiny and relatively spherical pieces, making it much less likely for people to become injured from the shards.

Characteristics

 

Adopt synchronous processing forming way technology on bend section, which can make sure the accurate and smooth shape of bend temperedglass.quality bend tempered glass.Automatic bend-ing system offering easy operation. Hydraulic pressure driving system ensure glass bending stable and accurate.Precision CNC processed components guarantee the bending accuracy.Multi-group bending mechanisms, each one can camber by itself, and also can be slightly adjusted separately,providing a higher accuracy curvature and meet the requirement of high quality bend tempered glass.

 

Note: All the size are based on millimeter and production are calculated by 5mm float glass at 80% loading rate and 100% finishing rate. The change of equipment configuration will be in accordance with the difference of glass thickness range and environmental factors, it is depend on actual situation.

Technical parameter

Model

 

 Flat Glass

Bend GlassPower
MAXMINThicknessm²/hMAXMINThicknessradiusbatch/hKVA

HWTG 1250-10+3

1250x4000180x1002.85-191131250x1000350x3503.2-850045≥400

HWTG 2050 - 10+3

2000x5000300x1004-191242000x1000350x3504-1550045≥550

HWTG 2050 - 08+4

2000x5000300x1004-191242000x800350x3504-1545060≥550

HWTG 2442 - 10+3

2440x4200300x1504-191282440x1000350x3504-1550045≥550

HWTG 2450 - 12+3

2440x5000300x1504-191522440x1200350x3505-1560045≥630

HWTG 2460 - 15+3

2440x6000300x1504-191812440x1500400x4005-1570045≥800
 

HWTG 2460 - 18+2

2440x6000300x1504-191812440x1800400x4005-1580030≥900

HWTG 2860 - 25+2

2800x6000330x1504-192052440x2500700x7006-15150026≥900

HWTG 3060 - 20+2

3000x6000330x1505-192162440x2000500x5006- 5100026≥1000

Functional Description:

1,All driving systems are round belt construction, Synchronization is more steady and realiable.

2, Cooling section is composed of module parts, each part can be randomly adjusted: height, left&right location. Then it is more easy to make glass flatness better.

3, The blowing angle has been upgraded, the glass surface is very neat and clear.

4, Cooling section up down is controlled by lever lifting, this design could improve lifting precision.

5, Automatic height adjustment, to make sure the cooling section height precision.

6, UPS: If the power is suddenly off, heating chamber could expel the glasses and ensure the ceramic rollers are not dmaged.

7, Long-range control service, malfunction examination and solution.

 

Delivery: 

90 days after received the deposit payment.

Installation, commissioning for 20 days.

Installation: 

1-2 engineers for installation guidance, commissioning and training free. 

Provide operation manuals, including electric diagrams, guidance of operation and maintenance, main process parameter setting. 

Warranty:

1 year warranty.(Warranty start from finishing commissioning.)

Seller will be responsible for the non-artificial damage devices (not including wearing parts), provide technical services and spare parts, and assist to solve the problems during production. Seller should give assistance buyer to solve the problem timely when failures happen. 

After-sell Service

Received customer failure report will response rapidly:

1: Based on customer's description, solve problem by telephone or E-mail try to resolve issues as soon as possible.

2: If we can't solve machine problem by telephone , our customer service center will promptly sent our technician to customer's factory  to supply full solution for solving this trouble.






























 

 

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