Complaint
Automatic Truck Frame Roll Forming Production Line
The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
MACHINE COMPONENTS
| No | Items Name | Specifications |
| 1 | Decoiler | Single head mode, single support Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1000 mm Max. weight: ≤7000 kg |
| 2 | Leveling Machine | 5 roller leveling Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
| 3 | Servo Feeder | Maximum feeding speed: 20m/min Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design) |
| 4 | Punching&Pre cutting Machine | To complete the punching of the pre-cut hole on the profile. |
| 5 | Quick Change Roll Forming Machine | There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
| 6 | 2 sets of spot welding machine | Structure: The main components include shearing frame, cutting die, hydraulic system, etc. The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
| 6 | Hydraulic Cutting | The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
| 7 | Electrical Control Cabinet | PLC: Mitsubishi Inverter: Delta Touch screen: Vinylon (Taiwan, China) Low-voltage electrical appliances: Schneide (France) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan) |
| 8 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
carriage plate roll forming machine;truck plate roll forming machine;auto side plate roll forming machine;carriage roof plate forming machine
Technical Strength:
1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way. 2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiency
Machine Advantage:
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.
5.Professional Germany roller design software-Copra.
6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.
1 Lifting the machine into container
2 Loading the packages to container
3 Fix with steel wire ropes in container to avoid damage
4 Close and sealthe container
5 Transport container to the port
6 Ships and our machines go to the destination port
1. OEM Design&Production
Our active engineer and design team can make the special machine according to customer's special requirements.
2. Delivery in Time Assurance
We assure the machines your ordered will delivered at promised time.
3. Free Installation&Training
We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided.
4. Your Payment Protection
You can pay through Alibaba to protect your advance payment.
5. Online Factory Inspection Service
The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..
6. Long Life Maintenance of Machine
We keep provide the maintenance for all machine life.
7. International Third Party Inspection Supported
You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment.
