Complaint
| Material | Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc. |
| Superalloy:Nickel Alloy/Inconel/Hastelloy | |
| Brass Alloy:3600/ 3602 / 2604 / H59 / H62 / etc. | |
| Stainless Steel Alloy:303 / 304 / 316 / 412 / etc. | |
| Steel Alloy:Carbon Steel / Die Steel / etc. | |
| Titanium Alloy: Grade 1/Grade 2/Grade 2 H/Grade 3/Grade 5/etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. | |
| Process | Lost wax casting + cnc machining |
| Casting dimension tolerance | CT7 |
| Casting surface roughness | Ra 12.5um |
| Casting weight range | 0.1-90kg |
| Casting Size | Max linear size: 1200mm, Max diameter size: 600mm |
| Machining Precision | Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm |
| Machining surface roughness | Ra0.8~6.3um |
| Max Travel Of Spindle | 1800mmx850mmx700mm |
| Max Turning Diameter | 1000mm |
| Material standard | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR....... |
| Surface treatment | KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating |
| Service available | OEM & ODM |
| Quality control | 0 defects,100% inspection before packing |
| Application | Aerospace industry: Jet engine airfoils. Trigger guards and black receiver. Energy: Anvil, gate valve, wellhead control EQP, wellhead EQP. Mining&Heavy machinery: Gear housings,Jaw plates,Rock breaker, Excavator parts Agriculture machinery: Tractor parts, Root grapple rake attachment Pumps&Valves: All kinds of pumps and valves. Transportation: Cylinder heads, Engine support, Suspension arm, Front and Rear brake calipers. |
| Machining Capabilities | |
| Three-Axis turning centre: 1 | Five-Axis Vertical Machine Center: 2 |
| Four-Axis Horizontal Machine Center: 1 | CNC Milling Machine: 6 |
| Vertical Lifting Milling Machine: 4 | Universal Milling Machine: 2 |
| Plane Milling Machine: 2 | Fase Milling Machine: 3 |
| CNC Lathe Machine: 27 | Oblique Guide CNC Lathe Machine: 2 |
| Engine Lathe Machine: 6 | Special Lathe: 5 |
| Radial Drilling Machine: 4 | CNC Porous Drilling Machine: 6 |
| CNC Spcial Drilling Machine: 2 | Cylindrical Drilling Machine: 11 |
| Sand Casting | Investment Casting (Water Glass ) | Investment Casting (Silica Sol) | Shell Moulding Casting | Gravity Die Casting | High-Pressure Die Casting | Lost Foam Casting | |
| Metals | Ferrous and Non-Ferrous | Most Ferrous | Most Ferrous | Most Ferrous | Only Non-Ferrous | Only Non-Ferrous | Most Ferrous |
| Size of Components | All Sizes | Small and medium | Small | Medium | Medium and big | Small and medium | Medium |
| Weight of Components (Kg) | 1(kg) - Many tonnes | 0,25 - 50 (kg) | 0,1 - 30 (kg) | 1 - 50 (kg) | 1 - 100 (kg) | 0,2 - 20 (kg) | 1 - 200 (kg) |
| Flexibility of design for conversion from weldments to castings | High | Very Excellent (WELD2CAST most popular method) | Excellent | High | Moderate | Relative high | High |
| Production unit (pcs) | Suitable for very low and medium series | Suitable for low and medium series MOQ 50 pcs | Suitable for low and medium series MOQ 100 pcs | Suitable for low and medium series MOQ 300 pcs | Suitable for low and medium series MOQ 100 pcs | Suitable for medium and high series MOQ 1000 pcs | Suitable for medium series |
| MOQ 500 - 1000 pcs | |||||||
| Needs of secondary machining | High | Moderate | Low | Low | Moderate | Very Low | Low |
| Product manufacture cost | Low | Low | Medium | Medium | Low | Medium | Medium/High |
| Dimension casting tolerance acc. with ISO 8062 | CT10 - CT12 | CT7 - CT9 | CT4 - CT6 | CT7 - CT8 | CT7 - CT8 | CT4 - CT5 | CT7 - CT8 |
| Minimum of cast wall thickness | 6 - 8 mm | 4 - 5 mm | 2 mm | 5 mm | 4 mm | 2,5 mm | 3 mm |
| Draft angle need (deg ° ) | ± 2,0 ° | ± 1,0 ° | ± 0,5 ° | ± 1,0 ° | ± 1,0 ° | ± 0,5 ° | ± 1,5 ° |
| Surface finish (Ra) µ | Ra 50 µ | Ra 25 µ | Ra 3,2 µ | Ra 25 µ | Ra 12,5 µ | Ra 3,2 µ | Ra 25 µ |
| Casting Alloys | Iron,Ductile Iron, ADI - (Austempered ductile iron) ,Low-Alloy Steel, High-Alloy Steel,Stainless Steel,Aluminium, Copper, Bronze | Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Hastelloy | Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Duplex Stainless Steel,Titatium | Ductile Iron,ADI- (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel, Stainless Steel,Duplex Stainless Steel | Aluminium, Copper | Aluminium,Zinc, Magnesium | Iron,Ductile Iron,ADI - (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel,Copper |
