Description
Green Sand Automatic Flaskless Moulding Line
Full Automatic Horizontal Flaskless Molding Line is mainly suitable for moulding production of valves, mechanical parts, automobile parts, hydraulic parts, pipe fittings and fastening these parts, also suitable for ductile iron,gray iron, malleable cast iron and non-ferrous metails these materials,with advantages of high production efficiency, low investment, quick effect, energy-saving and environmental protection. This moulding line mainly consists of moulding machine, pouring line, cooling line, castings conveying system, and electric control, hydraulic control and pneunatic control system, which can realize full automatic control of sand feeding, moulding, pouring, cooling and castings movement.
Main characteristics as follows: 1. Horizontal parting, suspended shot sand, horizontal casting.
Pneumatically feeds moulding sand in vertical direction, has the best filling performance and completely improve the shadow defect caused by horizontal shooting sand. Simple process,convenient moulds and pouring gate, high product rate and strong applicability.
2. Adjustable castings height and compaction pressure
The user can choose the casting height and compaction pressure under different castings flexibly to ensure the reasonable use of moulding sand.
3. Convenient template replacement.
Template installation: fixedy by four screws, the replacement is completed within five minutes, and the mold is changed frequently.
4. Failure display
The fault is displayed on the touch screen, and the fault reason is displayed on the touch screen. The user can easily find the fault and take measures.
5. High reliability of hydraulic, pneumatic and electrical system.
The hydraulic, pneumatic and electrical components all adopt imported components to ensure the stable and reliable operation of the equipment and the service life.
6. Easier, more convenient and safer for core setting
All types of equipment manufactured by the company adopt a stable and reliable safety defense system.
7. Adopt servo hydraulic system to save energy.
With servo hydraulic system, the supply pressure of the system can be adjusted automatically according to the various stages of the equipment operation, reducing the loss of energy.
technical parameter automatic flaskless casting molding machine:
Parameter/Model | XGA-Z425 | XGA-Z426 | XGA-Z427 | XGA-Z428 | XGA-z4210 |
Sand Mold Dimension (mm) | 500*400*120-150 550*450*120-150 | 610*508*130-180 660*508*130-180 | 700*600*130-180 600*600*130-180 | 800*700*200-250 800*800*200-250 | 1000*800*200-280 1000*1000*200*280 |
Productivity (Second/Mould) | 36-40 | 40-45 | 40-45 | 50-55 | 55-60 |
Air pressure (Mpa) | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 |
Air consumption (m³/Min) | 1.6 | 2 | 2.2 | 2.5 | 2.8 |
Oil pressure (Mpa) | 8.5 | 10.6 | 9.2 | 8.9 | 8.5 |
Total power (Kw) | 15 | 18.5 | 22 | 22 | 30 |
Sand consumption (T/h) | 8.6-12 | 10.5-17 | 12-22 | 23-30 | 30-40 |
Q: How many days do you need to produce this automatic molding machine?
A: It depends on the size of the machine. Usually 20-30days for shot blasting machine and sand casting machine.45days for production line equipments.
Q: How to control your quality ?
A: First of all, we have professional technical team to design the machine. And we have strict production system, the quality inspection department will check the quality regularly.For the smaller machine we will install the machine at our workshop to make sure it can work well.
For the bigger machine, we will install the machine for our customers until it can work well
Q: What's your machine quality guarantee?
A: Usually it's one year. We will choose the world famous brand components to keep our machine in perfect working condition.
Q: Can you instal the machine overseas?How long will it take?
A: YES, we have rich-experienced install team to instal the machine for our customers worldwide.