Waste plastic tyre pyrolysis plant is applied to extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine. seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Input raw mateiral
The waste pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Final product and application
No. | Name | Output | Usage |
1 | Tyre Oil | 40-45% | * Sell directly. * Further refining to get standard diesel and gasoline via Zhongming distillation machine. * Use as fuel for heating pyrolysis machine or distillation machine. |
2 | Carbon Black | 35-40% | * Sell directly. * Further Refine carbon via carbon black refining machine. * Make pellet via carbon pellet maker. |
3 | Steel Wire | 15% | * Sell directly. * Make steel bloom by hydraulic press-packing. |
4 | Syngas | 6% | * Recycle as fuel through gas burner system(we supply gas burner for free). * Extra gas also can be storage as fuel for other heating. |
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
The available fuel for pyrolysis processing
NO. | Fuel |
1 | Oil(fuel oil, tyre oil, heavy oil etc..) |
2 | Natural gas |
3 | Coal |
4 | Firewood |
5 | Carbon black pellet |
Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
Power | 15KWH | 15KWH | 15KWH | 15KWH |
Cooling Mode | Water | Water | Water | Water |
Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
Heating Mode | Direct | Direct | Direct | Direct |
Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
1. High Oil Yield. Generally speaking, the oil yield of rate our tyre to oil plant can reach 45%-50% for the big waste tyres. For the small waste tyres, the oil yield rate can be 35%-40%. The oil yield rate may be the most important factor when you choose a waste tyre pyrolysis oil plant. In addition, ou plant uses the rotary condenser, which can promote oil yield and make it convenient to maintain the plant.
2. Longer service life. The new heating structure is unique in the market, which combines the advantage of directly heating and hot-wind heating. Thus the new hating system can increases heating speed and prolong the service life of the plant. At the same time , it can aslo improve production efficiency and reduce production cost.
3. Safety guarantee. The whole tyre to oil pyrolysis process needs high temperature. Thanks to the casing outside of reactor, the high temperature will not cause harm to the people around the plant.
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products