Llwz Thickening Screen Worm Centrifuges Used for Pyrazolone

Min.Order: 1
Product origin: Suzhou, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 20000

Description

PRODUCT DESCRIPTION
Horizontal Screen Worm centrifuge

Applications: nickel sulfate, cobalt sulfate, cobalt chloride, ammonium chloride, sodium chloride, sodium sulfate, manganese sulfate, copper sulfate, potassium sulfate, borax, ammonium phosphate, baking soda, sodium phosphate, crystal soda, thiosulfuric acid Ammonium, tartaric acid, coal slime, potassium chloride

LLW Horizontal screen worm centrifugeLLWZ Horizontal thickening screen worm centrifuge


Separation principle: LLW horizontal screen worm centrifuge and LLWZ horizontal thickening screen worm centrifuge are continuous separation and filter with metal mesh. The drum of LLWZ model has a thickening area and a filtering area.

Working principle of LLW model: the suspension enters the filter chamber between the drum and the screw from the feed pipe, and enters from the bottom of the drum cone. Under the action of centrifugal force, the liquid phase in the slurry passes through the filter screen inside the drum. The solid phase is trapped in the drum, and moves from the small end of the drum to the large end under the centrifugal force and the differential speed between the screw and the drum. As the rotating diameter of the drum increases, the centrifugal force also increases, and the solid phase reaches the minimum moisture content from the initial high moisture content to the minimum moisture content when it is discharged from the drum, realizing automatic and continuous separation of solid and liquid phases.
LLW horizontal thickening screen worm centrifuge has high production efficiency due to its continuous filtration characteristics, continuous automatic feeding and discharging, especially suitable for materials with appropriate particle size and high solid content.

Working principle of LLWZ model: the suspension enters the settling bowl from the feed pipe first, and the material is first settled and concentrated through the settling principle, and the solid phase in the slurry settles on the bowl wall and moves to the small end under the action of the screw , the liquid phase is discharged through the overflow hole at the big end of the bowl, and the filter cake enters the filter drum after being concentrated while moving to the small end. Move towards big endian. As the rotating diameter of the drum increases, the centrifugal force also increases, and the trapped solid phase reaches the minimum moisture content from the initial high moisture content to the minimum moisture content when it is discharged from the drum, realizing automatic and continuous separation of solid and liquid phases. The filter cake can be washed and purified in the latter stage of filtration, and a thinner filter layer can obtain better washing effect and lower detergent consumption.
For materials that are prone to secondary crystallization, a steam pipe can be configured to clean the crystals in the inner cavity at high temperature according to the set cleaning cycle.
LLWZ horizontal thickening screen worm centrifuge has high production efficiency and high degree of automation because of its characteristics of concentrating first and then filtering. It is mainly suitable for materials with large processing capacity, low solid phase rate, and organic matter in the liquid phase.
The automatic control system controls the centrifuge, lubrication system, valves, pumps, valves, and material delivery systems related to the centrifuge.


The drum of LLWZ horizontal thickening screen worm centrifuge has a thickening section and a filtration section

Centrifuge system

Centrifuge systemConfiguration
CentrifugeStandard
Electric control boxStandard
Lubrication stationThin oil lubrication/grease lubrication not matching
On-site operation boxExplosion-proof or not
Filter screenStandard 1 piece, mesh filter accuracy requirements
Special toolsStandard
Spare partsAgreement to order

Note: There are two types of lubrication: thin oil lubrication or grease lubrication, please specify when ordering

Conditions of use of the centrifuge

Conditions of use of the centrifugeParameter
Ambient temperature °C-10~45; air relative humidity≯85%
Design temperature °C-10~90
Design pressure mbar100
Air source pressure bar/
Washing fluid pressure bar≥3
Main power3-phase 5-wire system/50HZ/380V or according to local power supply
Nitrogen source pressure bar2-3
Nitrogen purity≥99.9%
Nitrogen flushing pressure (working condition) bar3

Note: If nitrogen protection is configured, a nitrogen source is required

System

SystemStandard configuration
Explosion-proof requirementsAccording to URS requirements
Feeding methodFeed pipe with washing branch, flushing branch
Discharge methodScroll automatic pusher + scraper
Open formManual opening
Support and bearingFlat multi-point support
Damping systemrubber shock absorber
Centrifuge driverInverter drive + belt drive
Differential drivePlanetary gearbox+ pulley set
Braking methodResistance energy braking
Lubrication methodThin oil lubrication or grease lubrication
System control methodPLC program control or frequency conversion direct control


Centrifuge technical parameters

Centrifuge Technical ParametersLLW350LLW450LLWZ450LLW530LLW650LLWZ650LLWZ900
Drum inner diameter mm350450Thickening big end 500
Filtration big end 450
530650Thickening big end 650
Filtration big end 600
Thickening big end 900
Filtration big end 850
Drum effective length mm300320Thickening length 300
Filtration length 240
320460Thickening length 385
Filtration length 330
Thickening length 530
Filtration length 450
Drum speed r/min (max)3000280027002200200020001350
Separation factor G (max)18331974Thickening 2037
Filtration 1833
14351455Thickening 1455
Filtration 1343
Thickening 918
Filtration 865
Differential ratio1:431:431:431:431:431:32.51:32.5
Differential speed r/minmax62.5max62.5max62.5max62.5max62.5max62.5max62.5
Differential torque Nm350035003500350035001200018000
Drum cone angle°2x10°2x10°2x10°2x10°2x10°2x10°Thickening 2x15°
Filtration 2x10°
Filtration area m20.280.400.310.480.840.571.11
Residual filter cake thickness mm0.80.80.80.8111.2
Drum rotation directionClockwise (facing the direction of the door cover)
Motor, inverter power kw11223030375575
Machine weight Kg1650200025002200350045005500
Dimensions LxWxH1555x1180x17051655x1280x11751810x1320x11901655x1280x11753000x1730x15502360x1710x15083000x2200x1700
Electric control box dimension LxWxH800x600x1500
Lubrication system pressure Mpa1
Lubrication station motor kw0.55
Lubrication station dimension
LxWxH
630 x520x710
Noise level dBA85
external observationSight glass


Connection nozzle

Connection nozzleLLW350LLW450LLWZ450LLW530LLW650LLWZ650LLWZ900
feed pipeDN50DN65DN50DN65DN65DN65DN65
washing pipeDN15DN15DN15DN15DN15DN15DN15
Inner chamber flushing portDN15DN15DN15DN15DN15DN15DN15
Screen backwash portDN15DN15DN15DN15DN15DN15DN15
overflow flush portDN15DN15DN15DN15DN15DN15DN15
Outlet700x200800x200800x200800x2001050x2001060x2801200x280
Liquid outletDN125DN125DN125DN125DN150DN150DN200
Thin oil lubrication
 
Grease portM16x1.5
Grease port (inner shaft)M10x1 grease nozzle
oil return portØ38 Hose Connector
Nitrogen filling port of bearing cavityØ10mm gas connector
Grease
 
Grease port (outer shaft)M10x1 grease nozzle
Grease port (inner shaft)M10x1 grease nozzle
Gearbox oil portM18x1.5 screw plugM18x1.5 screw plugM18x1.5 screw plugM18x1.5 screw plugM18x1.5 screw plugM18x1.5 screw plugM18x1.5 screw plug

Note 1: The discharge port (solid phase outlet) above is the standard factory configuration, and the external discharge port can be customized according to user requirements
Note 2: Flange according to HG/20615-2009 Class150 series
Note 3: There are two lubrication methods, thin oil lubrication and grease lubrication, which need to be specified when ordering


Outline drawing of LLW centrifuge

Outline drawing and structure drawing of LLWZ centrifuge
 

 
Thickening section, filtration section double outlet form
 

1. gearbox, drive belt, 2. bearing housing, 3. outer shaft, 4. inner shaft, 5. overflow port assembly, 6. drum bottom assembly, 7. internal screw assembly, 8. drum shell, 9. filter screen, 10. external screw assembly, 11. filter press plate/scraper, 12. casing, 13. filter backwash, 14. feed pipe/washing pipe assembly, 15. door cover, 16. vent port, 17. liquid outlet, 18. solid outlet


Lubrication station (independent lubrication station for configuration of thin oil lubrication method)

Screen replacement
   Screen material: 316L, 2205, 2507, 904L, C276, C22, HB, B3
 
 
MeshParticle size mmGap a
1800.080.08
1200.120.13
800.180.18
650.230.23

LLW, LLWZ centrifuge installation form
 
 
 
 
 
The centrifuge can be installed directly on the floor. The discharge port of the centrifuge is provided with a discharge port on the floor. The discharge hopper of the centrifuge is located at the lower part of the floor and can be connected to the silo or conveying device through a soft connection.
If it is installed on the bottom floor, it is necessary to set up the installation bracket and the centrifuge to be elevated, so that the discharge port has a sufficient height from the ground for receiving materials. The specific height is determined according to the material receiving method.
For elevated installation, a safety fence should be provided around the centrifuge plate.
The pipe connections of the feed pipe, washing pipe, liquid outlet pipe, and discharge port of the centrifuge should be connected by hoses.
For the installation requirements of the centrifuge, please refer to the relevant technical requirements of Tongze.
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