Full Automatic EL Tester with 4 Cameras

Min.Order: 1
Product origin: Wuhan, Hubei, China
Infringement complaint: complaintComplaint
US$ 21000 ~ 30000

Description

 

[ Machine Function ]
Used in testing the solar module Crack, breakage, Black SpotMixed WafersProcess DefectCold Solder Joint phenomenon 

[ Product Configuration]

 
SubsystemConfiguration
Alignment system
  1. Three canvas conveyor belts for feeding
  2. Omni-directional (front, rear, left and right) module alignment
  3. Aligning scope: Length (1,650-2500 mm) x Width (992-1,400 mm)

Standard configuration
Imaging system
  1. SONY industrial camera
4 x 1,920 x 1,200 x 3w (EL) 
Imaging precision       
0.5 mm/pixel  (EL) 
  1. Exposure time: 0.5-10s, adjustable 
  2. Four-camera three-imaging, automatic image mosaicing


Standard configuration
Power-up system
  1. Voltage-stabilized DC power supply
  2. DC60V/10A x 1 sets
  3. Applicable to the power-up for the bus bar of the module before the normal layer, the tooling of the junction box and the conventional double-glazed module

Standard configuration
Image processing
  1. Image display: Local zooming and barcode displaying
  2. Function selection: High and low current testing
  3. Image processing: Gain, grayscale, shear, rotate
  4. Query: Barcode query, date query
  5. Others: User-defined
Standard configuration
  1. Windows 10 operating system and I5 CPU
Standard configuration
Method of image mosaicing
  1. Automatic jointless mosaicing by software
Standard configuration
  
Equipment performanceDescriptionRemarks
Testing cycle (s)≤20s 
Testing range (mm)Conventional modules, double-glazed modules, thin film modules and half cell modules.
156 polycrystalline/monocrystalline 72-cell module: 
2500 x 1400 x 40 mm (40/35 mm)
1956x992x40(46mm)
2030x1008x40mm(35mm)
60-cell module: 1650 x 992 x 40 mm (35 mm)

Universal for before and after the layer
Feeding methodFeeding by the long edge, conveying by the belt, adjustable conveying spacing. 
Testing methodUpward perpendicular projection of four cameras and imaging by three movements of the modules. 
Human-machine interfaceTesting mode: For normal testing on the production line, as well as for monitoring and volume production statistics.
Assembly line mode: For transmission on the assembly line, without EL testing.
Commissioning mode: Individual control for each module of the equipment for commissioning and maintenance
 
SoftwareEL tester
1) Automatic module barcode recognition 
2) MES interfacing
3) Query   
4) Other functions
VI
1) Automatic module barcode recognition 
2) MES interfacing
3) Query   
4) Other functions
 
Image storageSave the EL / VI pictures in the name of the module barcode and upload to MES system 


[Product Support Requirements]
 
RequirementSpecification
Total dimensions2,800mm*2260mm*1415mm 
Requirement for power supplyAC220V 15A 
Requirements for air source0.6-0.8 MPa
NetworkOptional
Operating environment+15°C-+40°C (temperature)   10-75% (humidity)
Storage environment+5°C-+40°C (temperature)   5-75% (humidity)


[Package and Shipping] 
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