Complaint
| NO. | Name | Brief introduction |
| 1 | Raw material | Corn, rice, wheat, oat, barley powder |
| 2 | Basic Recipe | Grist powder; sugar; coco; cheese; water |
| 3 | Processing flow | Mixing -Extrusion - Flaking -Toasting- Coating-Drying-Cooling-Packing |
| 4 | Equipment | Mixer; Screw elevator; Double screw extruder; Air conveyor; Roller dryer; Flaking machine; Conveyor; Dryer; Hoister; Vibrator; Hot air dryer; Flavoring system; Dryer with cooler. |
| 5 | Final products | Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder ; corn flakes; cereal snacks |
| 6 | Machine material | Stainless steel 304 or as customer's request |
The system consists of six parts:
Control part: Siemens series PLC communication module and digital input and output module, as well as manual/automatic control switch, manual control buttons and indicator lights are all installed in the integrated control cabinet, which is convenient for operation;
1).Feeding station
| Sifting area | Power(kW) | RPM | Working loading | Static loading | Vibrant power(kN) | Flow | Air pressure |
| SDZN-800 | 0.42 | 2×0.18 | 1460 | 800N | 1500N | 2.5×2 | 1550-997 |
| SDZN-1000 | 0.64 | 2×0.25 | 1460 | 500N | 2500N | 5×2 | 1550-997 |
2).Vacuum conveyor
Features:
Reduce environmental and personnel pollution to materials and improve cleanliness.
It occupies a small space, and can complete the powder conveying in a narrow space, making the working space beautiful and generous, and is not limited by long and short distances.
3).Extruder
| Name | Doule Screw Extruder |
| Capacity | 200kg/h-1500kg/h depend on food shape |
| Usage | Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing. |
| Working principle | It consists of 1. Feeding system, 2. Extruding system, 3. Cutting system, 4. Heating system; 5. Cooling system 5. Controlling system. Grains flour get extruded,heated under high pressureformed into various by different forming die nozzles,ready for the flaking, drying or toasting |
4).Flaking machine
| Name | Flaking machine |
| Capacity | 100-300kg/h |
| Usage | Used flake corn balls pellets into flakes shape |
| Working Principle | Machine consist of : 1. Motor driving system 2. Hydraulic drive system 3.Controlling system 4. Infeed distribution system 5.Convey,discharge system Features: 1.Corn pellets get flaked by strong powerful rollers 2.Falking gap adjustable by hydraulic power 3.Strong alloy materials made rollers |
5).Toasting machine Baking machine
| Name | Toaster machine |
| Capacity | 100-500kg/h depend on different food situation,condition |
| Usage | Used for the corn flakes toasting under high temperature also recommend used for the oil-free pellets use |
| Feature | Machine used to taste corn flakes under hot temperature , temperature range 200-280degree flakes convey under vibrate plate power move ahead Temperature adjustable Infeed air volume adjustable Touch food parts:SS304 |
6).Coating machine/ Drying machine
| Name | Syrup coating machine |
| Capacity | 200kg/h-1500kg/h depend on grains shape |
| Usage | This device is applicable to a wide range of cereals snacks in seasoning and coating. |
| Working Principle | Consist of components: 1. Coating rotation tank 2. Syrup preparation machine 3. Spray gun 4. Controlling system 5.Heating system Spraying nozzle can adjust oil amount equally. Slurry coating is built up bytumbler system. |
| Name | Multi Layers Hot air circulated Dryer machine |
| Capacity | 200kg/h-1500kg/h depend on food, moisture |
| Usage | Used for cereals drying, moisture, extend storage time |
| Working Principle | Heating source can be electric, gas, steam and fuel. The material is stainless steel 304. Machine consist of below components: 1. Drying system 2. Heating system 3. Controlling system 4. Moisture discharge system Features: 1. Drying speed adjustable by inverter 2. Drying temperature adjustable 3. Fully Stainless steel 304 |
Shandong Arrow Machinery Co., Ltd. specializes in the research and development, production, sales and application promotion of extruded food engineering projects.we are the one of China's largest extruded food processing equipment and the whole plant /turn-key /centralized controlling engineering complex solution provider mainly based on food extrusion equipment.
We currently serving nearly a thousand companies in China and abroad, with products sold to more than 120 countries and regions; with certificates of factory, like ISO ,patent. our technical R&D team has more than 20 years of industry engineering experience, customized design and supply ability of non-standardized products according to different market demands and needs, we do have a professional team of engineers which can provide complete after-sales service and operation training, establish a complete customer product quality tracking system, and achieve a win-win situation with customers.
Whole set process line adopt famous electric components like SIEMENS, ABB, Allen-Bradley,Mitsubishi,OMRON brand, and food grade materials.
