Double Screw Extruder Proces Corn Flakes Cereals Food

Min.Order: 1
Product origin: Jinan, Shandong, China
Infringement complaint: complaintComplaint
US$ 78000 ~ 80000

Description
 

Product Description

NO.NameBrief introduction
1Raw materialCorn, rice, wheat, oat, barley powder
2Basic RecipeGrist powder; sugar; coco; cheese; water
3Processing flowMixing -Extrusion - Flaking -Toasting- Coating-Drying-Cooling-Packing
4Equipment Mixer; Screw elevator; Double screw extruder; Air conveyor; Roller dryer; Flaking machine; Conveyor;
Dryer; Hoister; Vibrator; Hot air dryer; Flavoring system; Dryer with cooler.
5Final productsVariety shapes are available for ball, tube, stick, ring,
fruit loop, star, wheel and flower and heart shape by
adjusting the mould in the extruder ; corn flakes; cereal snacks
6Machine materialStainless steel 304 or as customer's request

 

Detailed Photos

The system consists of six parts:
Control part: Siemens series PLC communication module and digital input and output module, as well as manual/automatic control switch, manual control buttons and indicator lights are all installed in the integrated control cabinet, which is convenient for operation;

Product Parameters

1).Feeding station

  1.Easy to clean, hygienic standard design.
The feeding platform is in negative pressure state, no dust leakage, no dust and environmental protection, no loss of materials in the feeding process, and a clean environment.
Sifting areaPower(kW)RPMWorking loadingStatic loadingVibrant power(kN)FlowAir pressure
SDZN-8000.422×0.181460800N1500N2.5×21550-997
SDZN-10000.642×0.251460500N2500N5×21550-997

2).Vacuum conveyor
Features:
Reduce environmental and personnel pollution to materials and improve cleanliness.
It occupies a small space, and can complete the powder conveying in a narrow space, making the working space beautiful and generous, and is not limited by long and short distances.
3).Extruder 
 

NameDoule Screw Extruder
Capacity200kg/h-1500kg/h depend on food shape
UsageRaw material is curing and puffed in extruder,
becoming different shapes of puffing
snacks with moulds changing.
Working
principle
It consists of
1. Feeding system,
2. Extruding system,
3. Cutting system,
4. Heating system;
5. Cooling system
5. Controlling system.
Grains flour get extruded,heated under high pressureformed into various by different forming die nozzles,ready for the flaking, drying or toasting

 

4).Flaking machine

NameFlaking machine 
Capacity100-300kg/h 
UsageUsed flake corn balls pellets into flakes shape 
 
Working
Principle
Machine consist of :
1. Motor driving system 
2. Hydraulic drive system 
3.Controlling system 
4. Infeed distribution system 
5.Convey,discharge system 

Features:
1.Corn pellets get flaked by strong powerful rollers
2.Falking gap adjustable by hydraulic power 
3.Strong alloy materials made rollers 

5).Toasting machine Baking machine

NameToaster machine 
Capacity100-500kg/h depend on different food situation,condition 
UsageUsed for the corn flakes toasting under high temperature 
also recommend used for the oil-free pellets use 
FeatureMachine used to taste corn flakes under hot temperature ,
temperature range 200-280degree
flakes convey under vibrate plate power move ahead 
Temperature adjustable 
Infeed air volume adjustable 
Touch food parts:SS304

 

6).Coating machine/ Drying machine

NameSyrup coating machine 
Capacity200kg/h-1500kg/h depend on grains shape
UsageThis device is applicable to a wide range of cereals
snacks in seasoning and coating.
Working
Principle
Consist of components:
1. Coating rotation tank 
2. Syrup preparation machine 
3. Spray gun
4. Controlling system 
5.Heating system 
Spraying nozzle can adjust oil amount equally.
Slurry coating is built up bytumbler system. 
NameMulti Layers Hot air circulated  Dryer machine 
Capacity200kg/h-1500kg/h depend on food, moisture
 UsageUsed for  cereals drying, moisture, extend storage time
Working
Principle
Heating source can be electric, gas, steam and fuel.
The material is stainless steel 304.

Machine consist of below components:
1. Drying system
2. Heating system 
3. Controlling system
4. Moisture discharge system

Features:
1. Drying speed adjustable by inverter 
2. Drying temperature adjustable 
3. Fully Stainless steel 304

Our Advantages

Shandong Arrow Machinery Co., Ltd. specializes in the research and development, production, sales and application promotion of extruded food engineering projects.we are the one of China's largest extruded food processing equipment and the whole plant /turn-key /centralized controlling engineering complex solution provider mainly based on food extrusion equipment.

 We currently serving nearly a thousand companies in China and abroad, with products sold to more than 120 countries and regions; with certificates of factory, like ISO ,patent. our technical R&D team has more than 20 years of industry engineering experience, customized design and supply ability of non-standardized products according to different market demands and needs, we do have a professional team of engineers which can provide complete after-sales service and operation training, establish a complete customer product quality tracking system, and achieve a win-win situation with customers.

Whole set process line adopt famous electric components like SIEMENS, ABB, Allen-Bradley,Mitsubishi,OMRON brand, and food grade materials.
 


 

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