2500kg/H Textured Vegetable Protein Extruder Manufacturer

• Textured Soya Protein  (TSP) Food Process Machines 
• Product Description

  
  Soybean protein food processing line is developed and manufactured on base of our experience combined with the advanced machines from foreign countries. This line takes soybean dregs and peanut dregs as main raw materials. After milling, mixing, extruding and cutting, the dregs become layer fiber structure. 
  The finished products has high nutrition; looks and tastes like meat, easy to absorbing oil, water and smell, without cholesterol and animal fat, so it is used in meat products industry, fast food production, deepfreeze food production, and all kinds of maigre snacks and food.
  
  This line is characterized by unique technique, rational configuration, high automation and stable performance. It can finish steaming, extrusion and shaping in one step without boiling .this is ideal choice for investing Soybean protein food machines.
   

  Detailed Photos
  Product Parameters

  Application: Textured soya protein Pellets, Crumbs, Minced, Flakes, Chunks, Chips, Schnitzel, Nuggets.

• Raw ingredients:
  Soya (Isolate protein, Concentrate protein),
  Rice Protein,
  Wheat Protein,
  Pea protein,
  
  Product Description: Use Soya pea, etc plant type protein as main materials, after extruded, finished product with good water absorption Fiber Extensibility. So far best substitution for animal meat, free cholesterol, high protein. Widely used at vegetarian client fast freezing food, sausage food.
• Capacity range : 

• No	Model	Capacity range for Dry TVP	Main motor power
  1	AHT36	10-30kg/h	18.5kw
  2	AT50	80-120kg/h	55kw
  3	AHT62	200-250kg/h	75kw
  4	AHT72	300-500kg/h	110kw
  5	AHT95	800-1000kg/h	200kw
  6	AHT120	1000-1800kg/h	280-315kw
  7	AHT132	2000-2500kg/h	315kw

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  Layout drawing

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  Detailed Images
  1. Automatic Flours preparation,Dosing system
  
  Features:
  1). Food-grade stainless steel, sanitary and safe,
  2). Equipped with high and low level indicator and steering three-way valve, suitable for product steering and conveying in different directions
  3). Volume: 4M³
  4). Design: with arch breaking device and upper and lower material level device
  5). Working principle:
  Feed the raw materials to the dust-free feeding station, and transport the raw materials to the batching bin through the vacuum feeder.
  When the material in the silo reaches the loading level device installed on the batching silo, the full material alarms, and then the next silo is fed.
  2. AHT Series Twin Screw Extruder Machine
  
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• 
  Features:
  1). Capacity range: 100-2500kg/h for Dry TVP
  2). Motor Power: 55-315kw Depend on Dry,Wet tvp
  3). PLC controlling ,Siemens
  4). Barrel Modular design Easy for change,clean,replacement
  5).Screw Modular Design ,Easy for change,clean,replacement
  6). Separte heating,cooling dsign
  7). Design:
  Concept: Modular function, humanized system, diversified applications are always our pursuit. AHT Double Screw Extruder
  under the advanced design concept can meet various demands.
  
  3. Drying system 
  
  Features: 
  1. High drying efficiency and energy saving.
  2. Cross circulation, side blowing, high drying efficiency and good thermal insulation performance.
  3. Separate dehumidifying fan, fast dehumidifying speed.
  4. Box-type thermal insulation door, easy to open, easy to clean, good sealing performance.
  5. High temperature resistant silicone sealing strip, good airtightness and heat preservation performance, strong anti-aging ability.
  6. Frequency control, adjustable drying time.
  7. The upper heating box is equipped with steam heating, which is safe and reliable. The upper heating box is installed to avoid fire caused by dust accumulation.
  8. Equipped with automatic cleaning device to collect materials and slag in a centralized manner for easy cleaning.
  9. Function: remove moisture
  10.Application products: protein food

Corporate customer case

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  Company Information
  
  Company RD center
  
  1). Provide variety of models of twin-screw extruders and supporting ingredients, drying, tableting, baking, spraying, frying machines.
  2). Achieved equipment independent design and production, obtained a number of patents, successfully realized the grains products Extension and promotion of nutrition, rice, breakfast cereals, kinds of fried, non-fried snack foods, high molecular tissue proteins, brushed tissue proteins, instant porridge, instant rice and other fields.
  3). Provide complete food twin-screw extrusion technology engineering demonstration center, can provide users with a multifunctional scientific research demonstration platform for food production equipment, technology, formula development and application, fully bridge the integration of production, learning and research, function, try to reduce the investment risk of customers, promote the application of extrusion technology in grain food processing and create value for customers.
  4). The scope of participation in food engineering projects includes the following: It enables us to provide our customers with a complete set of project solutions based on the specific requirements of our customers, and to propose, plan, design and project food plants to suit your budget and specific production needs.
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• FAQ

  1Q:  How to proceed equipment debugging services during the epidemic?
  A :  Seller provides complete equipment debugging materials, manuals, start-up operation videos, circuit diagrams, and can also provide online guidance and remote video guidance for equipment conditions.
  
  2Q: What is the difference between the vegetable protein food  extruder compared with competitor?
  A: The extruder is made of high-strength food-grade alloy steel, which can withstand the environment of salt, wear-resistant, corrosion-resistant, salt-resistant, can be directly washed with water, and has high hardness. Building block design structure, good replaceability, threaded components can be seamlessly connected.
  
  3Q:  What raw materials can be used for vegetable protein equipment?
  A:  Soy Protein Powder, Soy Protein Concentrate, Soy Protein Isolate, Wheat Protein, Pea Protein, Sunflower Protein
   

• 4Q: . Can the vegetable protein extruder be used for multiple purposes?
• A:  Yes, by changing the screw arrangement and barrel aspect ratio, dry and wet protein processing can be achieved
  
   
• 5Q :Can oil and plant fat be added to the vegetable protein extruder?
• A :Yes, the liquid feeder machine can mix the plant fat ,color additives and water, and then pump it to the barrel of the extruder
  
  6 Q: How Much moisture content Can High Moisture Protein Make?
  A: 60-70%
  
  7 Q: Is the operation of the plant protein extruder stable?
  A: The extruder is equipped with professional pressure detector and real-time temperature display, speed display, and professional liquid adding equipment. The amount of added water can be detected in real time to ensure the stability of the whole machine.
  
  8 Q: How long is the delivery time of vegetable protein equipment production line?
  A:  According to different equipment configuration delivery time, around 2-3 months
  
  9 Q: . Is there a plant protein facility available for laboratory use?
  A : Provide HT36 twin-screw extruder to meet the needs of laboratory test machines. The aspect ratio is variable according to the product, and the output is 10-30kg/h
  
  
  10 Q:Can the company provide technical support for the later development of plant protein formulations?
  A:Yes, it can also be tested according to the buyer's formula and raw material requirements and other details