Complaint
XGF PP Bottle LVP Wash-Fill- Seal Machine
has three stations, ionic air washing or ionic airwith WFI washing, constant pressure filling and hot melting sealing. It is mainly applied to the washing, filling and sealing production for PP plastic soft and hard bottle large volume parenteral, like glucose, sodium chloride, sodium chloride and glucose, metronidazole etc.Step 1
Bottle feeding station
It adopts direct link between conveying track and bottle feeding dial wheel, clamps the bottleneck to convey, with clean compressed air to accelerate the delivering, no scratching.
Step 2
Bottle ionic air washing station
The cleaning principle and process are: overturn the bottle; the suction pipe rises the cam to cover the bottle mouth; the ionic air pipe also rises to the bottle with the cam; the compressed air is blown into the blowing pipe to clean the bottle in the bottle;
And simultaneously suck the particles entrained in the airflow out of the bottle.
Step 3
Filling station
The washed plastic bottles are conveyed to filling station by manipulator, the filling nozzle trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. When the liquid fills the balance tank and reaches to the setting level, the liquid feeding pneumatic diaphragm valve close.
Step 4
Hot melting sealing station
This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling. It adopts double heating plates to heat caps and bottle ports separately, finish weld-sealing in non-contact hot-melt type. The heating temperature and time is adjustable.
Step 4
Step 5
Bottle outfeeding station
The sealed bottles are conveyed to bottle outputting track through bottle outputting station, and enter into the next process.
· With precise filling; accurate air discharging, can control the degree of deformation of the bottle after
sterilization.
· No bottle no filling, no bottle no capping.
· It can reach capacities up to15,000BPH, depending on the customer request.
· There are different types of caps which can be applied to the final bottle: Sealed Euro cap, sealed Irriga-
tion cap, screw cap; Stopper and Aluminum cap.
· It has a complete GMP-compliant cleaning and sterilization function.
| Model Xgf³0/24/24 Xgf30/30/24/24 | Xgf48/40/56 Xgf48/40/56 | ||||
| Production capacity (500 ml) | 6,000 bph | 6,000 bph | 8,000 bph | 12,000 bph | |
| Applicable bottle size (ml) | 50,100,250,500,1000 | ||||
| Air consumption (0.5-0.7 mpa) | 3 m³/min | 3 m³/min | 3 m³/min | 4-6 m³/min | |
| WFI consumption (0.20.25 mpa) | 1 | 1-1.5 m//h | / | 1 | |
| Machine weight (ton) | 6 | 6.5 | 7 | 9 | |
| Machine size(mm) | 4.3*2.1*2.2 | 5.76*2.1*2.2 | 4.47*1.9*2.2 | 6.6*3.3*2.2 | |
Power consumption (kw) | Main motor | 4 | 4 | 4 | 4 |
| Capping oscillator | 0.5 | 0.5 | 0.5 | 0.5*2 | |
| lonic air | 0.25*6 | 0.25*5 | 0.25*6 | 0.25*9 | |
| Conveyor motor | 0.37*2 | 0.37*2 | 0.37*2 | 0.37*3 | |
| Heating plate | 6*2 | 6*2 | 6*2 | 8*3 | |
