magnetic wheel | ||
principle | Magnetic gears are products that are driven in a non-contact state in production lines such as LCD, PDP, PCB, OLED, and SOLARCELL that do not allow fine impurities in a clean environment. Replaces mechanical gears that rely on friction to drive. | |
advantages | The magnetic wheel can fundamentally eliminate the problem of particles generated when using traditional mechanical gears. In addition, the use of NdFeB permanent magnets with excellent characteristics has the biggest advantages of high power transmission capacity, no noise and no need to replace parts, and can be used semi-permanently. Solved the problem of not causing any damage even if there is an abnormal load. | |
Application range | Magnetic wheels are used in a wide range of fields from large machines to vacuum machines, electronics, chemistry, medicine, and food. | |
Features | Dust-free environment: Using magnetic force, in a non-contact state, torque transmission can be used to transmit products in a vacuum that requires a dust-free environment. | |
Low gas emission: from large machines to vacuum machines, in order to reduce gas emissions, according to special surface treatment, it can be used in an environment of 10-5PA | ||
Subwoofer: It has an unimaginable subwoofer effect in transmission machines such as gears and conveyor belts in the past. Can provide a clean and tidy production environment. | ||
Torque limit function: If an abnormal load occurs, the two magnetic gears will rotate separately to realize the torque limit function. In addition, because it is a non-contact environment, there is no mechanical wear, so it has a longer service life than previous transmission tools such as gears. | ||
Cost reduction: There is no need to replace parts due to wear and tear, which reduces operating costs. Even if the vacuum standby is repeated, there will be no impact on the performance at all, so there is no need for a complicated and expensive design in the past | ||
Product Categories | Classified by production process | The sintered type is made of neodymium iron boron raw materials, which are formed by vacuuming and high temperature heating, and then processed into our required specifications through some complicated production processes. |
The bonding type is direct injection molding, the production cycle is fast, more economical and practical, but the magnetic force will be slightly weaker than the sintered magnetic wheel | ||
Classified by transmission direction | Orthogonal drive, parallel drive, cone drive. | |
Precautions | The recommended gap between the two magnetic gears is 0.5mm. In order to prevent contact, the gap is preferably above 0.3mm. | |
Do not perform additional processing on the magnet part, otherwise the magnet may be broken. | ||
When two magnetic gears are close together, avoid hitting each other, which will produce a strong impact that may cause damage to the magnetic gears. |
1. Factory, independent production process
2. Independent engineering team for on-site support services
3. The Fastest delivery time, within 15 days.
4. Provide complete product inspection.
5. Any quantity of production samples are available..
6.As the most direct factory manufacturer, we can provide you with the most cost-effective products and help you to better control your products while ensuring product quality.