Complaint
1. It's suitable for PLA,corn starch,PP,PE,APET,PVC,PETG ,PS,ABS ,EPS,HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.
| 1 | Model | ZS-7285 |
| 2 | Max forming area | 720*850mm |
| 3 | Max forming height | 120mm |
| 4 | Stations of the equipment | Forming-Cutting-Stacking |
| 5 | Material thickness | 0.1-2.0mm |
| 6 | Air pressure | 0.7Mpa |
| 7 | Production speed | 6-15 cycle/min |
| 8 | Heating power | 39kw |
| 9 | Total power | 90kw(Normally use 20-40kw) |
| 10 | Power supply | 380V-50HZ-3PH |
| 11 | Weight | 9.8T |
| 12 | Dimension | 12220*2200*3200m(L*W*H) |
1. Automatic Feeding 2. Two stage Heating 3. Negative pressure vacuum forming
4. Automatic Cutting 5. Automatic stacking 6. Scrap recycling
1. The machine was made up of Main body Structure, Negative Pressure Forming system, temperature control system, Vacuum system and heating system, Pneumatic system, cutting system etc.
2. Body: welded by steel structure, the overall steel frame has sufficient strength and hardness. All metal surface primers are treated with anti-rust paint; for later maintenance and easy replacement of all parts. The application of common parts and standard parts in structural design.
3. Electrical and PLC control systems / safety facilities
1) The system sets a number of protection measures, and each action that may collide with each other has a chain protection.
2) Safety door protection and sealing device adopts manual deduction and manual locking to improve equipment safety factor.
3) The electrical main control system is controlled by PLC integrated module, and the industrial touch display is used as HMI (human machine interface), and the Chinese interface is adopted. The machine has settings and modifications including button operation and all process parameters to make the unit easy to operate and maintain.
4) The working mode of the whole machine is divided into manual/automatic, all setting operations are realized on the touch screen; when the operator puts the materials, the automatic starting device is used to complete the whole process of forming the process, and the materials in the silo are directly produced; manual Mainly used for mold change or sample control.
5) The power distribution cabinet contains protection circuits, including overcurrent, overvoltage, undervoltage, short circuit and overload protection. The heating element has a fuse protection. For safety issues that may pose a hazard to the system or workpiece, there are warning signs or backup text instructions. Leave 5-10% space in the control box for future changes. The cabinet is equipped with a strainer and a protective cooling fan.
6)All non-removable cables and wires outside the power box are hidden in the cable trough for easy opening and repair. If it is not possible at this point, use a hose to fix it.
| Item | Brand |
| PLC | Japan OMRON |
| Touch screen | Kunlun Tongtai |
| Control relay | Japan OMRON |
| Solenoid valve | Japan CKD/SMC |
| Vacuum pump | Germany Hokaido or Joysun 100m³ |
| AC contactor | Japan Mitsubishi |
| Heating method | Electric heating brick |
| Thermoregulation System | AOYI Temperature Control Module |
| Cylinder | ZHICHENG(Joint Venture) |
| Oil-Water separator | Korea SANWO |
| Inverter | INVERDEX |
| Servo motor | DELTA |
| Beam guide rail | 6063 Aluminum profile with stainless steel surface |
| Material pulling chain | Double row sharp teeth type |
| Water chiller | Lingtong |
| Cutting method | Crank arm structure+ Servo motor +Removable aluminum cutting mold |
Top and bottom multi-part automatic heating by heating furnace | Adopt 120*120 far red line ceramic heating brick (single furnace is flip type design) |
Cooling machine | 3HP |
Main frame | Fuselage square14#,steel plate,angle iron,pig iron,Stainless steel is domestic,The supporting part is made of stainless steel plate. |
Feeding system | Automatic feeding of electric switch |
Automatic stack system | Counting automatic stacking |
Vacuum tank | According to national standards JB/74746-2002 (Bidirectional circular vacuum tank) |
| Chassis | Universally adjustable chassis |
Blanking system | Automatic winding device plus protective cover |
1. Power Supply: 380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.
| Air compressor | Air storage tank |
1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
