Steam Retort/Autoclave/Sterilizer with Uniform Heat Distribution

Min.Order: 1

Product origin: Weifang, Shandong, China

Infringement complaint:

Complaint

US$ 20000 ~ 150000

Description

Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is sprayed onto the product through the water pump and the nozzles distributed in the retort to achieve the purpose of sterilization. Accurate temperature and pressure control can be suitable for a variety of packaged products.

1. Spiral tube heat exchanger

DTS patented tube heat exchanger. Inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life.

2. Safety interlock

Automatichydraulic vertical open door with safety interlock.

Option: Space-saving gullotine door with hydraulic driven.

Retorts have intrinsically safe door locking mechanisms with electrical switches interlocked with the internal vessel pressure.

3.Maintenance cycle and time alarm

For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

4. Automatic linear control system

DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

5. Double pressure control
Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

6.Heat distribution and Heat penetration (Optional)

Good heat distribution result is the basis of the retort, before using the retort for sterilizing the product, heat distribution must be carried out. And as for the product process, we need to do the heat penetration to find the exact sterilization process instead of cooking too much or less. It means we can find the F0 according to the logger's data. DTS has the loggers to do these tests, we bought from America TMI, we can send engineers for this service.

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
Model	Effective diameter	Effective length	L	W	H	Qty of food baskets	Design Temperature	Design Pressure
DTSZ/12-3	1200	2400	3149	1852	2177	3	147ºC	3.5bar
DTSZ/12-4	1200	3000	4216	2045	2538	4
DTSZ/12-5	1200	4000	4500	2100	2500	5
DTSZ/14-3	1400	3000	4500	2100	2500	3
DTSZ/14-4	1400	4000	5680	2200	2701	4
DTSZ/14-5	1400	5000	6500	2300	2700	5
DTSZ/14-6	1400	6000	7600	2300	2700	6

1. Uniform heat distribution

By removing the air in the retort vessel, the purpose of saturated steam sterilization is achieved. Therefore, in the end of come-up vent phase, the temperature in the vessel reaches a very uniform state.

2. Comply with FDA/USDA certification

DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.

3. Simple and reliable

Compared with other forms of sterilization, there is no other heating medium for the come-up and sterilization phase, so only the steam needs to be controlled to make the batch of products consistent. FDA has explained the design and operation of the steam retort in detail, and many old canneries have been using it, so customers know the working principle of this type of retort, making this type of retort easy for old users to accept.

1. How to install and maintain the machine?

The retort will be tested at the factory, and will try to ship without disassembly. All pipeline have number and identification, as shown in the picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.

2. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers

3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.