1 | General Specifications | |
1.1 | Max LED TV PCB Size: | 460×400 mm |
1.2 | Rated Mount Speed: | 33000CPH |
1.3 | Product: | LED TV PCB |
1.4 | SMD Components Available |
1.5 | Rated TV PCB SMD Components Quantity: | ||
Rated SMD components on PCB | 1000 | pcs | |
1.6 | Rated SMD Speed | 100000 | CPH |
1.7 | Rated Production Speed | 1600-2000 | pcs/2 shifts-16hours |
1.8 | Min SMD Components Size: | 0403 | |
1.9 | Power Supply | 220V/380V | sangle/3 phase |
50 | Hz | ||
1.10 | Compressed Air System | ||
Rated Pressure | 6 | Mpa | |
Air Consumption | 0.2-0.3 | m3/min | |
Air Dryer Required | |||
1.11 | Customer should prepare screw type compressor and air dryer |
2 | Layout |
3 | Reference Photos |
4 | Equipment Details | ||||
Items | Descriptions | Qty | unit | Remark | Photos |
4.1 | Welding Paste Mxier | 1 | set | Photo for reference | |
Applications:For Wedling Paste mixing Power Supply:220V/50HZ | |||||
Items | Descriptions | Qty | unit | Remark | Photos |
4.2 | PCB Loader | 1 | set | Photo for reference | |
Model No:LD-300 PLC control system LED Display Touch Screen Control Self-Diagnosis PCB positioning: High-accurancy Motor Available PCB size: Min: 50x50mm Max: 350x250mm Operating Table Height: 900±20mm PCB Frame Size: L335*W320*H563mm Auto PCB Frame Replacement Power Supply: AC:220V-Single Phase 50Hz Compressed air:0.4-0.6Mpa Out size:L1400xW700xH1250mm Gross Weight: PCB Electrostatic Framex3 | |||||
Items | Descriptions | Qty | unit | Remark | Photos |
4.3 | Paste Printer | 1 | set | Photo for reference | |
Model No:G5 (Latest Model,higher accurancy) | | ||||
High Stability | |||||
Available Screen Frame size (PCB+Frame): | |||||
Min: L370 × W470mm Max:L737 x W737mm | |||||
Available PCB Size: | |||||
Min:L50 × W50mm Max:L450 x W350mm | |||||
Available PCB Thickness: | |||||
Min:0.6mm Max:14mm | |||||
Available PCB Warpage: 1% (corner-corner) | |||||
Transportation Speed: | |||||
Max:1500mm/s Adjustable | |||||
Support System:Magnetic Pin Manual Up-down table | |||||
Squeegee Pressure:0~10Kg (Program Control) | |||||
Clean Mode:Dry/Wet/Vacuum | |||||
View Area: 6.4*4.8mm | |||||
X/Y/θ Adjusting Range: X/Y:±7mm θ:±2° | |||||
View System: | |||||
Two channges (Up-Down) Optics Imaging | |||||
Hitachi Camera | |||||
Geometry Matching | |||||
Print Accurancy :±0.025mm | |||||
Repeat Accurancy : ±0.01mm | |||||
Cycle Time ≤7.0S | |||||
Display-control: full color LED screen | |||||
Compressed Air: 4-6Kgf/cm2 | |||||
Power Supply:380V 50Hz | |||||
Power Consumption:2.5KW | |||||
Machine Dimension:L1140×W1400×H1480mm | |||||
Machine Weight:1000Kg | |||||
Windows Platform | |||||
Industry PC Control | |||||
Items | Descriptions | Qty | unit | Remark | Photos |
4.4 | Inspection-Conveyor Unit | 3 | set | Photo for reference | |
Model No:NC-300 E | |||||
Applications: | |||||
Communication between 2 machines | |||||
Photoelectron sensor control, | |||||
Adjust position for PCB checker device | |||||
Available PCB width: 50-350mm | |||||
Easy screen mount; | |||||
Paste quality analysis; | |||||
With Lamp | |||||
Gross Weight:75kgs | |||||
Machine Sizes:L1000*H900mm | |||||
Items | Descriptions | Qty | unit | Remark | Photos |
4.6 | Lead free Reflow Welding Oven | 1 | set | Photo for reference | |
Model No:UMR-102A | |||||
Pressurizing type forced hot air systems | |||||
Direct high temperature motor drive | |||||
Inverter adjusting speed | |||||
The 10 heating zone | |||||
20 heating module (top 10 /bottom 10 ) | |||||
Independent temperature control and switch | |||||
Temperature control range:room temperature -320 ºC | |||||
Precision of temperature control:± 1ºC (static) | |||||
PCB transverse temperature deviation:± 1.5ºC | |||||
Pressurizing type forced air cooling system | |||||
Cooling zoon temperature display | |||||
Sectional type heating function | |||||
Motor Over-heating Alarm | |||||
with the function of analysis, storage, | |||||
Recall of temperature curve | |||||
PC/PLC control; | |||||
Computer self diagnosis | |||||
The built-in computer and transmission with UPS | |||||
Transmission speed: 0.35-1.5m/Min, accuracy of ±2mm/min | |||||
Transport height and direction: 900 ± 20mm | |||||
Chain and conveyor belt(W560mm): Synchronously transmission | |||||
Protection system:over heating;over speed; miss PCB | |||||
Available PCB Width: Min: 50mm Max:440mm | |||||
Available Component height:Top:Max 30mm/Bottom:Max:20mm | |||||
Manual / automatic rail width adjust | |||||
Flux recycle device; | |||||
Automatic chain lubrication function | |||||
Computer self diagnosis | |||||
Power supply: AC 3Ф220V 50/60HZ | |||||
Starting power: 78KW Running power: 14KW | |||||
Compressed Air:Required | |||||
Machine size: L5750*W1430*H1450mm | |||||
Gross Weight:3500kg | |||||
4.8 | HANWHA COMPONENT PLACER SM481 PLUS | 2 | set | Photo for reference | |
HANWHA COMPONENT PLACER SM481 PLUS | |||||
Include: | |||||
-Ten-Head-Five-Vision component alignment system*1Gantry | |||||
10-axis 5-camera recognition image system*1 cantilever | |||||
-Upward vision camera system for fine pitch component (Option) | |||||
Fixed camera recognition system (optional) | |||||
- Placement Rate/The Best Speed:40,000CPH (IPC9850) | |||||
-Placement Accuracy/:±40μm@3σ/Chip | |||||
-Component Range/:Max, 0402 Chip ~ 16mm IC(Standard) | |||||
-Board Dimension/:460 (L) x 400 (W) mm | |||||
510 (L) x 460 (W) mm (Option) | |||||
610 (L) x 510 (W) mm (Option) | |||||
740 (L) x 460 (W) mm (Option) | |||||
-Thickness/:0.38~4.2mm | |||||
- IT and Lot Tracking System/(Option) | |||||
-Feeder:Max/. 120 EA (8mm Feeder) | |||||
-Back-up pin Package/ (6 EA) | |||||
-SMEMA Kit | |||||
-Power/:AC 200~415(50/60Hz, 3 Phase), 3.5KVA | |||||
-Air consumption/:160Nl/min | |||||
-Vacum Pump/: 50Nl/min | |||||
-Weight/:1,655 kg | |||||
-Dimension/:1650(L) x 1680(D) x 1530 (H) | |||||
-Standard Nozzle/: | |||||
CN040 x 2 pcs / CN065 x 10 pcs/ CN140 x 2 pcs/ CN220 x 2 pcs / CN400S x 1 pcs | |||||
Items | Descriptions | Qty | Remark | Photo for reference | |
4.9 | Feeders: | ||||
8*2mm Feeder | 10 | Air Drive;Tape | |||
8*4mm Feeder | 60 | Air Drive;Tape | |||
12mm Feeder | 10 | Air Drive;Tape | |||
16mm Feeder | 5 | Air Drive;Tape | |||
24mm Feeder | 3 | Air Drive;Tape | |||
Vibration Feeder | 1 | Air Drive;Tape | |||
Feeder Storage Frame | 1 | ||||
4.11 | PCB Unloader | 1 | set | ||
Model No:UL-300 | |||||
PLC control system | |||||
LED Display | |||||
Touch Screen Control | |||||
Self-Diagnosis | |||||
PCB positioning: | |||||
High-accurancy Motor | |||||
Available PCB size: | |||||
Min: 50x50mm | |||||
Max: 350x250mm | |||||
Operating Table Height: | |||||
900±20mm | |||||
PCB Frame Size: | |||||
L335*W320*H563mm | |||||
Auto PCB Frame Replacement | |||||
Power Supply: | |||||
AC:220V-Single Phase | |||||
50Hz | |||||
Compressed air:0.4-0.6Mpa | |||||
Out size:L2040xW700xH1250mm | |||||
Gross Weight: | |||||
PCB Electrostatic Framex3 |
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