Vertical Type Induction Hardening Machine for Camshaft Harden

Vertical Type Induction Hardening Machine For Camshaft Harden

Induction hardening is a process used for the surface hardening of steel and other alloy components. The parts to be heat treated are placed inside a water cooled copper coil and then heated above their transformation temperature by applying an alternating current to the coil. The alternating current in the coil induces an alternating magnetic field within the work piece, which if made from steel, caused the outer surface of the part to heat to a temperature above the transformation range. Parts are held at that temperature until the appropriate depth of hardening has been achieved, and then quenched in oil, or another media, depending upon the steel type and hardness desired. The core of the component remains unaffected by the treatment and its physical properties are those of the bar from which it was machined or preheat treated. The hardness of the case can be HRC 37 - 58. Carbon and alloy steels with a carbon content in the range 0.40 - 0.45% are most suitable for this process. In some cases, parts made from alloy steels such as 4320, 8620 or 9310, like steel and paper mill rolls, are first carburized to a required case depth and slow cooled, and then induction hardened. This is to realize the benefit of relatively high core mechanical properties, and surface hardness greater than HRC 60, which provides excellent protection.
While induction hardening is most commonly used for steel parts, other alloys such as copper alloys, which are solution treated and tempered, may be induction hardened as well. Applications include hardening bearing races, gears, pinion shafts, crane (and other) wheels and treads, and threaded pipe used for oil patch drilling.


Induction Heater is an efficient, safe and precise method for heating for all industrial applications.

The Induction Heaters are the most eco-friendly and energy efficient form of heating. You can experience the benefits of fast heating, energy savings and high production rates.

Induction Heating Equipment Application :

Heating(forging, hot fiting, and melting)
Heat Treatment (surfuce and quench)
Welding (braze welding, silver soldering and brazing)
Annealing(tempering and modulation)

Induction heating Equipment  advantages:

Main feature

1. Ultrahigh series: High frequency, able to heatΦ 0.1mm workpiece

2. Small size, light weight, low failure rate and conservation of energy (which can save the power by 70% as compared with glass-ceramic vacuum tube high frequency heating machines).

3. It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.

4. About ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.

5. It is applied to the welding of couplers and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact welding of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles and art wares.


Induction Heating Equipment Parameter:

Model	GYT-120AB (Three phase)
work power	340V-430V
Maximum input current	180A
Output power	120KW
fluctuating frequency	10-50khz
output current	400-4000A
the flow rate of cooling water	0.08-0.16Mpa 10L/Min
water temperature protection point	50C
product size	main : 650x550x1620mm
	transformer : 870x430x750 mm
net weight	main : 150gks
	transformer : 120kgs

 

Model	GY-PLC1000
Maximum clamping parts length	1000mm
Maximum quenching diamention	100mm
Maximum workpiece weight	200kg
Workpiece travel speed	1-30mm/s
Workpiece updown speed	120mm/s
Rotating speed	1-200r/min
Cooling way	immersion ,spray,
Machine size after packing	2440*1320*900MM
Operation	automatically or manually

 
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.

Extra accessories accept choose, 
1>Chiller
2>Customer design Coil 
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture