GUIDELINE OF BUILDING OVERSEAS PRODUCTION LINE/FACTORY 1. Layout design for production workshop; medical standard of workshop is a must and other facilities shall also meet the requirements/laws of local government. 2. Plan timeline for building production line/factory as well as importing all necessary items. 3. Preparing infrastructure. Customer starts building the manufacturing base while CENTURIAL MED prepares catheter machines, special moulds, raw materials, and other necessary facilities etc.
4. QC inspection is carried out by CENTURIAL MED for each item's production. 5. Commissioning and testing is inspected for all machines and moulds for guaranteeing 100% performance when they are shipped and installed in site. 6. Packing and loading is inspected for secure & fast shipment delivery.
7. Post-sales technical support and training is provided (engineers and technicians will be sent to site based on paid-service that agreed between customer and CENTURIAL MED). 1). On-line technical guidance for testing/commissioning/installation/material etc is provided whenever is needed. 2). Paid after-sales service is optional by sending know-how engineers/technicians to your site for scheduled instruction and training; specific cost needs to be quoted after in-depth discussion between both parties due to the pandemic situation. 3). Step-by-step technical service manual & photos & videos are made according to specific details of the site and manufacturing solution that designed so as to guarantee 100% turn-key solution.
Photo presentation:
Basic information of the assembly line: 1). Floor area (L/W/H): 8.2/4.0/2.2 m (index stroke: 150mm) 2). Nos of worker: 5 people 3). Machine working speed: 2.5 seconds. 4). Product quantity each tray: 2 pcs 5). Production volume per minute: 48 pcs 6). Production volume per hour: 2,880 pcs 7). Daily working hour: 22.5 hours 8). Monthly working day: 26 days 9). Designed monthly production volume: 1,684,800 pcsm 10). Working efficiency: 85% 11). Standard monthly production volume: 1,432,080 pcs 12). Standard annual production volume: 17,184,960 pcs
For your reference: About production line of Latex foley catheters, In China there are basically two types of production line for latex foley catheters: a. Traditional line: many production processes and many labors are required. b. High-tech line: with many robotic machines (essential for getting government funds) and very high cost for both dipping and assembly.
It is big investment to build full line for latex foley catheters especially requring high speed auto assembly line; and your own technical team is very crucial. So importing semi-products saying latex tubing, hard/soft valve, rubber sleeve etc and get them assembled at your workshop or even importing products in bulk and re-package them at your side is also one solution to move forward.
Factory views for our machinery workshop and clean room of medical consumables (100,000 Class):
Our work and services: 1). Produce medical disposable products in urology, anaesthesia, respiratory, obstetrics and gastroenterology. 2). Provide machines, production lines/solutions, materials and technical support for producing these medical disposables.
Our company vision: Our vision is to be the most trusted provider of medical disposables and particularly solution of building medical machines or even complete production lines, and LSR (Liquid Silicone Rubber) products and technology in China market, and internationally. To ensure the provision of sustainable and quality services to our customers, we will continuously strive to improve our standards on manufacturing standard and product quality management.
Most of our medical disposables are with CE, FCS, TUV, FDA marked; and certificate ISO 9001:2015 and ISO 13485: 2016 are implemented for each OEM/ODM solution and service, thus saving time and any unnecessary trouble, and contribute to our innovative strength; as a result of fast order delivery or turnkey solution.
As a leading medical disposables and LSR solution provider in China, we will define our future of our company and contribution to the awareness, motivation, collaboration and commitment. In doing so, CENTURIAL MED will become our client's partner of choice, our industry's employer of choice, and our shareholders' investment of choice.
CENTURIAL MEDICAL Team: CENTURIAL MEDICAL team is proud to presents our latest STEP-BY-STEP INTRODUCTION for building production line of ET tubes (2021s version). This will be 100% helpful to people who plan to build their own production line for either ET tubes or other similar medical consumables. We will share full instruction for every manufacturing process, every machine operation, and technical notices via both service manuals and presentation videos.
Due to the pandemic situation and limit of visiting us and learning at our factory, we believe our know-how knowledge and decade's medical experience will help build your own manufacturing base faster than you expect.
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