High Rigidity Gmu800 Vertical CNC Machine Tool for Mold/Component Processing

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Product origin: Dongguan, Guangdong, China

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US$ 220000 ~ 320000

Description

High Rigidity GMU800 Vertical CNC Machine for Mold/Component Processing

Introduction

5-axis simultaneous machining suitable for heavy-duty milling.
The GMU800 series is one of the few five-axis machining centers that are capable of heavy-duty milling at present. It can deal with the high-speed, high-efficiency, and high-precision processing requirements of various materials easily through combining the high-end Germany spindle technology and the high-rigidity and high-torque gear-transmission A/C cradle-type rotary table technology carried by it with precision analysis and optimized bed construction.

Finite element analysis combined with dynamics optimization to improve the whole-machine performance greatly.

The design method of finite element analysis in combination with dynamics optimization can greatly improve the static and dynamic characteristics of each component of the machine tool to ensure the overall rigidity/stability and dynamics.

1. Movement of X/Y/Z linear axes based on base bed.

2. Not affected by the work table or workpiece load / high dynamics and high accuracy.

3. Not affected by the cutting operation environment/Low failure rate and long service life.

4. A/C rotary table supported by the vertical walls of the base bed.

5. High rigidity/high load bearing/high accuracy/heavy cutting.

6. Y axis supported by four roller guides in the whole process.

7. Long span/high rigidity/stability/easy lifting operation.

GTRT gear transmission rotary table technology.
Adopting the European high-end mechanical-drive GTRT technology, the GMU-800 cradle-type rotary table can present greater torque output, higher rigidity, higher stability and better rotation accuracy than the conventional ones.

GTRT gear transmission rotary table
1. A-axis: Servo motor + angular gear (two-stage anti-backlash patented technology)
2. C-axis: Servo motor + angular gear (two-stage anti-backlash patented technology)

+Travel (A/C): ±120°/360°
+ Maximum RPM (A/C): 20/30rpm
+Maximum torque (A/C): 4142/1950 N.m
+ Accuracy (A/C): 12 "/6"
+Bearing capacity: 800kg

Easy operation
Based on ergonomic design, it has achieved extraordinary processing proximity and visibility as well as unrivalled ease of operation experience.

Detail Images

Application Fields
It is widely used in the processing of 3C products, aluminum alloy products, die-casting products, auto parts and so on.It's applicable for high-speed drilling and tapping processing.

Technical Specifications

Name	Unit	GMU-800	GMU-800 evo	GMU-800 avi
System (Control unit)		SIEMENS-840D	HEIDENHAIN-iTNC640	HEIDENHAIN-iTNC640
X/Y/Z axis travel	mm	850/950/550	850/950/550	850/950/550
A/C axis travel	°	±120/360	±120/360	±140/360
Spindle nose to table (when A axis is at 0 degree)	mm	180-730	180-730	180-730
Table size	mm	φ800	φ800	φ800
Maximum load bearing	kg	600	800	800
Spindle
Spindle (standard)
Maximum spindle speed/taper shank	rpm	18000HSK-A63	20000HSK-A63	12000BT40/HSK-A63
Spindle power (S1/S6-40%)	KW	20/28	29/36	15.5/21.7
Torque (S1/S6-40%)	N.m	58/81.2	69.9/87.5	85/119
Feed system
X/Y/Z axis rapid feed	m/min	40/40/40	20/20/20	20/20/20
Maximum cutting feed rate	m/min	20	10	10
A/C axis rapid feed rate	RPM/min	20/30	20/30	20/30
Positioning accuracy (GB1 7421.22000)
X/Y/ Z	mm	0.008/0.006	0.007/0.005	0.007/0.005
Z	mm	0.007/0.005	0.006/0.004	0.006/0.004
A/C	ARCSEC	12/6	8/5	8/5
Automatic tool changing system
Number of tool positions	PCS	26T	26T	26T
Tool change time (tool-to-tool)	sec	12s	12s	12s
Maximum tool length	mm	300	300	300
Maximum tool diameter /adjacent no tool	mm	φ80/φ120	φ80/φ120	φ80/φ120
Maximum tool weight	kg	8	8	8
Machine size
Overall machine height	mm	3443	3443	3443
Floor area (Length × Width)	mm^2	6452x3855	6452x3855	6452x3855
Net weight	kg	17000	17000	17000
Power consumption	kw	60	70	60

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