SGJ Silver Copper Eutectic Alloy Ag72Cu28 Brazing Wire
Silver/Ag based brazing filler metal
Ag72Cu28 Brazing Alloy Soldering Wire
Silver/Ag based brazing filler metal is a solder with silver solid solution, copper solid solution or Ag+Cu phase as the main body. It has excellent process performance, suitable melting point, good wettability and joint filling performance, high mechanical strength, good plasticity and excellent conductivity of brazing joints. It can be used to braze ferrous and non-ferrous metals, such as copper alloys and titanium alloys.Stainless steel, carbon steel, hard alloy and other materials. It is widely used in refrigeration, lighting, mechanical appliances, instrumentation, cutting tools, aerospace and other industries. Generally, in addition to brazing in a vacuum furnace or in a shielding gas, silver flux is required to obtain an excellent brazing joint.
Ag% | Cu% | Zn% | Melting Point-ºC | Diameter-mm |
72 | 28 | - | 779-779 | 0.08~6 |
50 | 50 | - | 779-850 | 0.1~3.0 |
45 | 30 | 25 | 660-72 | 0.1~6 |
GB/AWS/ISO | Chemical composition (wt%) | Range of melting temperature (ºC) | Minimum brazing temperature (ºC) |
BCu100/BCu-1 | Cu≥99.9 | 1083 | 1093-1149 |
CuSn10 | Sn9-11/Cu BAL. | 840-1000 | 1020-1090 |
CuSn19Ti10 | Sn18-20/Ti9-11/Cu BAL. | 850-880 | 880-930 |
BCuP-2/BCu92P | P7.0-8.1/Cu BAL. | 710-770 | 720-843 |
CuSn3P7 | P6-8/Sn2-4/Cu BAL. | 630-670 | 710-810 |
BCuP-9/BCu86SnP | P6-7/Sn6-7/Cu BAL. | 650-700 | 700-810 |
BCuP-8/BCu76AgP | Ag17.2-18/P6-6.7/Cu BAL. | 643-666 | 670-686 |
BCu86SnPNi | P4.8-6.5/Sn7-8/Ni0.5-1.5/Cu BAL. | 612-682 | 682-812 |
CuSn15.6PNi4.2 | P5.2/Sn15.6/Ni4.2/Cu BAL. | 585-605 | 605-800 |
Cu595/BCu84NiMn | Mn11-13/Ni2-4/Cu BAL. | 970-990 | 1000-1050 |
CuMn38Ni10 | Mn37-39/Ni9-11/Cu BAL. | 900-950 | 950-1070 |
BCuMnCo | Mn9-11/Co2-4/Cu BAL. | 980-1030 | 1050-1100 |
BCu54Zn | Cu53-55/Zn BAL. | 885-888 | 910-955 |
Cu773/BCu48ZnNi | Cu46-50/Ni9-11/Zn BAL. | 890-920 | 938-982 |
Cu55ZnNiMn | Cu54-56/Ni6-8/Mn4-6/Zn BAL. | 910-933 | 940-1040 |
GB/AWS/ISO | Chemical composition (wt%) | Range of melting temperature (ºC) | Minimum brazing temperature (ºC) |
BNi73CrFeSiB(c)/BNi-1 | Cr13-15/Si4-5/Fe4-5/B2.75- 3.5/C0.6-0.9/Ni BAL. | 980-1060 | 1066-1204 |
BNi74CrFeSiB/BNi-1a | Cr13-15/Si4-5/Fe4-5/B2.75-3.5/C0.06/Ni BAL. | 980-1070 | 1077-1204 |
BNi82CrSiBFe/BNi-2 | Cr6-8/Si4-5/Fe2.5-3.5/B2.75-3.5/Ni BAL. | 970-1000 | 1010-1177 |
BNi92SiB/BNi-3 | Si2.75-3.5/B4.0-5.0/Ni BAL. | 980-1040 | 1010-1177 |
BNi95SiB/BNi-4 | Si3-4/B1.5-2.2/Fe≤1.5/Ni BAL. | 980-1070 | 1010-1177 |
BNi71CrSi/BNi-5 | Cr18.5-19.5/Si9.75-10.5/Ni BAL. | 1080-1135 | 1149-1204 |
BNi-5x | Cr28.5-29.5/Si3.5-4.5/P5.5-6.5/Ni BAL. | 965-1035 | 1050-1125 |
BNi89P/BNi-6 | P10-12/Ni BAL. | 875 | 927-1093 |
BNi76CrP/BNi-7 | Cr13-15/P9.7-10.5/Ni BAL. | 890 | 927-1093 |
BCo-1 | Ni16-18/Cr18-20/Si7.5-8.5/ W3.5-4.5/B0.7-0.9/C0.35-0.45/Co BAL. | 1121-1149 | 1149-1232 |
GB/AWS/ISO | Chemical composition (wt%) | Range of melting temperature (ºC) | Minimum brazing temperature (ºC) |
BAg100/BVAg-0 | Ag≥99.95 | 961 | 961-1038 |
BAg72Cu/BAg-8 | Ag71-73/Cu BAL. | 779 | 779-899 |
BAg92Cu | Ag91-93/Cu BAL. | 779-872 | 871-982 |
BAg45CuZnSn/BAg-36 | Ag44-46/Cu26-28/Zn23-2 7/Sn2.5-3.5 | 646-677 | 677-813 |
BAg56CuZnSn/BAg-7 | Ag55-57/Cu21-23/Zn15-1 9/Sn4.5-5.5 | 618-652 | 652-760 |
BAg25CuZnSn/BAg-37 | Ag24-26/Cu39-41/Zn31-3 5/Sn1.5-2.5 | 688-779 | 779-885 |
BAg50ZnCuNi/BAg-24 | Ag49-51/Cu19-21/Zn26-3 0/Ni1.5-2.5 | 660-707 | 707-843 |
Ag43.6CuInTi | Ag43.6-Cu29.1-In24.3-Ti 3 | 540-650 | 680-800 |
AgCuTi4.5 | Ag68.7-70.7/Ti4-5/Cu BAL. | 770-810 | 830-930 |
AgCuTi2 | Ag68.7-70.7/Ti1.5-2.5/Cu BAL. | 780-805 | 825-927 |
AgCuTi3.3 | Ag68.7-70.7/Ti2.8-3.8/Cu BAL. | 780-810 | 850-930 |
OFHC (Oxygen-Free High Thermal Conductivity) Copper is the highest purity grade of copper, about 99.99%. Often used as a conductor of electricity.
CTU1 is one of them, which has better forming, resistance to hydrogen embrittlement, and brazing characteristics than C110 ETP. CTU1/C102 has good solderability and corrosion resistance and is used for high current applications. It also has another characteristic, that is, after special treatment can be welded with ceramic.
High Conductivity (OFHC) Copper characteristics are high ductility, high electrical and thermal conductivity, high impact strength, good creep resistance, ease of welding, and low volatility under high vacuum. Electrical: Electrical Conductors, Klystrons, Microwave Tubes, Transistor Components, Lead In Wire, Coaxial Cables, Copper to Glass Seals in Electronic Appliances, Busbars, Bus Conductors, Wave Guides. Industrial: Tubing, LP Gas Service, Tubing, Medical Gas- Oxygen, Vacuum Seals, Coaxial Tube, Billet Mold Tube, Extrusion Cans for Powder Metallurgy
Brazing Al2O3 ceramics and non-oxygen copper with Ag(72)-Cu(28) brazing filler materials added element Ti, we can get high quality brazed joints, and the highest sealing strength can be up to 103 Mpa
The compound line of fixed expansion to high conduction of electricity and high conduction of heat is a kind of compound sealing material that is made of alloy Fe-Ni or Fe-Ni-Co or Fe-Cr and oxygen-free copper.
Item | Parts | Materials | Note |
A | Ceramic Tube | 96% alumina | Ends metalizing thin layer of Molybdenum |
B | Metal Adapter | Kovar 4J33 | JIS Code KV-4(Ni33Co17) |
C | Electrode | OFHC Copper | Oxygen Free High CondCodeuctivity Copper |
D | Weld Lip | Kovar 4J33 | JIS Code KV-4(Ni33Co17) |
X | Brazing Area | Silver+Copper Eutectic Alloy | Complete vacuum brazing |
Code | Parts | Materials | Note |
A | SS Adapter | SS 304 | Stainless Steel 304 Coated with Nickel |
B | Sleeve | Kovar 4J33 | JIS Code KV-4(Ni33Co17) |
C | Ceramic Tube | 96% alumina | Ends metalizing thin layer of Molybdenum |
D | Cap | Kovar 4J33 | JIS Code KV-4(Ni33Co17) |
E | Electrode | OFHC Copper | Oxygen Free High Conductivity Copper |
X | Brazing Area | Silver+Copper Eutectic Alloy | Complete vacuum brazing |
Electrical isolators, consist of metal sleeves brazed to each end of an insulating ceramic tube. They are used to introduce cryogenic fluids into a system and to provide electrical isolation of line components. Vacuum isolators are used to provide an electrical break between the vacuum system and other external components.
SGJ isolators typically are made from high-purity alumina ceramics and Metals. The metal hardware is generally a controlled-expansion Kovar 4J33, SUS 304 or OFHC Copper TU1. All materials and braze alloys used are chosen for their specific characteristics and ability to maintain the integrity of the seals for use in demanding applications and environments. The assemblies are brazed together with Silver Copper Eutectic Alloy.
SGJ 96% alumina is an easily metallisable ceramic composition:
This material SGJ 96% alumina material is an excellent electrical insulator that can be metallised to facilitate high-temperature brazing of assemblies. This material features:
The fact that this material can be metallised makes this a good choice for many ceramic to metal or brazed assemblies such as high-vacuum systems, laser equipment (gas, solid-state and waveguide), X-ray tubes and electron microscopes, microwave windows and insulators in medical and scientific equipment.
SGJ 96% Alumina Ceramic Data Sheet: