Description
Raw material: Using Waste wood and Waste plastic WPC wood plastic machine for making WPC decking and profiles
Plastic material | recyccled PP/PE plastic |
Wood material | wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood |
Percentage of plastic | 25-30% |
Percentage of wood powder | 50-70% |
Final product | WPC decking, WPC wall cladding, WPC pergola profile,WPC post, WPC fence profile, and other WPC construction profiles |
Production process | raw material--mixing--granulation--extrusion and molding--surface treatment |
This WPC machine is used for making WPC profiles by Wood and Plastic composition, such as WPC decking, WPC wall cladding, WPC fencing, WPC pergola, WPC post, etc.
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile.
The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 70%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.
The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
Machine Images
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
1, WPC granulation machine
After get ready wood powder and recycled PP/PE plastic, the first step is mixing them with chemicals, then use WPC granulation machine to make WPC granules
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity. Model | L/D ratio | Max.capacity | Motor power | Suitable material | Max.rotating speed | Wood powder percentage |
SHMS-65 | 40:1 | 200-220kg/h | 75kw | Pe+wood powder | 500r/min | ≤75% |
SHMS-75 | 40:1 | 300-350kg/h | 90kw | Pe+wood powder | 500r/min | ≤75% |
SHMS-90 | 40:1 | 500-600kg/h | 132kw | Pe+wood powder | 500r/min | ≤75% |
2, WPC profile extrusion line
Material: recycled 30% PP/PE+70% wood powder+chemical additives.Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola.. The WPC profile extrusion line can make WPC granules into WPC products by equipping required mold, we can equip co-extrusion system and online 3D embossing device for making WPC products in high quality with wooden grain, the line also equipped with online cutting device.
Model | HGMSE-65 | HGMSE-80 |
Extruder model | SJMS65/132 | SJMS 80/156 |
Motor power | 37kw | 75kw |
Mac.Extrusion capacity | 140-160kg/h | 220-250kg/h |
Co-extruder(Optional) | SJ35/28 | SJ45/28 |
We have high quality Online embossing device.it can do amazing 3D embossing design
WPC product wood surface making machine
Embossing machine, sanding machine, brushing machine, online embossing machine. these machines is for making WPC products with better wooden feeling design.
WPC sanding machine
This machine is used for fixing the size of single extrusion WPC product and doing surface treatment
WPC brushing machine
This machine is used for brushing the WPC product. To do the different surface on WPC product by changing the brushing roller and sanding roller
WPC brushing and sanding machine
This machine is used for doing surface treatment of different WPC product. This machine has the function of sanding machine and brushing machine.
PE WPC Products ApplicationThe PE WPC profile extrusion line is suitable for producing the hollow/solid PE WPC profiles. This profile has the advantage of fireproof, waterproof, moisture proof, moth proof, mildew proof and environment friendly. It is mainly used for extruding outdoor decorative WPC profiles, such as gardening landscapes, outdoor landscapes, pallets etc.
This extrusion line is for producing co-extrusion PP/PE WPC decking. The decking surface can be made into wood grain by co-extruder. Further more, the machine can be equipped with on-line embossing device the surface can be made into 3D wood grain. The WPC decking has a series of advantage including water-proof, insect prevention, ageing resistant, easy installation, environment friendly and good weathering resistance.Relate ProductsQingdao Hegu Wood Plastic Machinery co.,ltd is professional for the Whole WPC production line with turnkey Project Service since 1997.We have all the WPC machines in factory stock and can be tested at anytime. We have different type of WPC machines to make different WPC products from different raw material,such as:1, PVC WPC profile machine:Material: 50%PVC+20% wood+20% caco3+ Chemical additives.Product: WPC door frame, WPC wall panel, WPC decoration profiles indoor.Model | Profile Width | Extruder model | Motor power | Max.extrusion capacity | Calibrating platform length |
HGMSC-200 | 200mm | 51/105 | 22kw | 100-120kg/h | 4000mm |
HGMSC-300 | 300mm | 65/132 | 37kw | 150-180kg/h | 6000mm |
HGMSC-400 | 400mm | 65/132 | 37kw | 150-180kg/h | 6000mm |
HGMSCD-300 | 600mm | 65/132 | 37kw | 150-180kg/h | 8000mm |
HGMSC-600 | 600mm | 65/13 or 80/156 | 37 or 75kw | 150-350kg/h | 6000mm |
2, PVC WPC door machine:Material:50% PVC+20% wood+20% caco3 +Chemical additives.Product: Hollow Door panel, Cabinet Door, and other big profilesModel | Door panel width | Door panel thickness | Extruder model | Motor power | Max extrusion capacity | Calibrating mould section |
HGMSM-800 | 800 | 20-50mm | SJMS 80/156 | 75kw | 350-380kg/h | 2 |
HGMSM-1000 | 1000 | 20-50mm | SJMS 92/188 | 110kw | 450-500kg/h | 3 |
HGMSM-1200 | 1200 | 20-50mm | SJMS 92/188 | 110kw | 450-500kg/h | 3 |
3, PVC WPC board machine:Material: 60% PVC+10% wood +20% CaCo3+ Chemical additives.Product: Solid door panel, Furniture board, partition wall panel, decoration solid panel Model | SJMSB-80/156 | SJMSB-80/173 | SJMSB-92/188 |
Board thickness | 5-18mm | 3-30mm | 20-40mm |
Board width | 1220mm | 1220mm | 1220mm |
Max extrusion capacity | 350-380kg/h | 420-450kg/h | 500-550kg/h |
Motor power | 75kw | 90kw | 110kw |
Comparative advantage of WPCFor now, WPC material is a little more expensive than wood. But the cost is reducing as the manufacturer is finding more efficiency producing method and using recycling plastic. Even though the WPC cost higher, customers would like to pay more on it because of the advantage of this composite material. It is environment friendly.It used recycling materialNo need to be embalmed.
No need of daily maintain, long usage life than the wood.No moisture absorbtion, no decay, insect control, no cracking, no deformation.Not sensitive to cold and hot environment.Polyolefin wood-plastic composite have good mechanical properties and can be widely used as load-bearing structural materials.95% of the raw materials of polyolefin wood-plastic materials are recycled materials, so the cost is relatively low and the products can be 100% recycled.
PVC WPC composite material increase impact strength and reduces specific gravity through micro foaming, which is truly imitated wood.About our companyOur customer Asia |
Afghanistan | Bahrain | Bangladesh | India | Indonesia |
Iran | Kuwait | Malaysia | Mongolia | Oman |
Pakistan | Qatar | Saudi Arabia | SriLanka | Turkey |
UAE | Vietnamese | Yemen | South Korea | |
Africa |
Algeria | Burundi | Cameroon | Botswana | Congo |
Egypt | Djibouti | Ethiopia | South Africa | Cote Divoire |
Kenya | Libya | Mali | Mauritius | Morocco |
Nigeria | Sudan | Tanzania | Tunisia | Uganda |
Europe |
Belgium | Bulgaria | Poland | Belarus | Georgia |
Kazakhstan | Kyrgyzstan | Uzbekistan | Tajikistan | Turkmenistan |
Ukraine | Lithuania | | | |
America |
Chile | Colombia | Dominica | Ecuador | Mexico |
Peru | Uruguay | Venezuela | | |
FAQ
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction.
We only choose qualified supplier -- Tongsan excellent partner
We work closely with world famous brand,your equipment can also be equipped with any famous brand as you wish,such as Siemens motor,ABB inventer,Omron temperature controller, Schneider electric devices,etc.
2. What service do we provide?
Perfect service system:
1.We will provide the Feasibility Analysis Report for your project.
2.We will provide the model selection and technical parameter of our machinery.
3.We will provide the design for the plant and electric power accounting for the facilities.
4.We will provide the design for plastic formula according to the products requirement.
5.We will provide the technology of plastic product surface treatment if need.
6.We will provide technique training for your operator.
7.We will provide solution for the production problem .
8.We will install and test the machine in customer's factory.
9.We will provide turnkey project to customers.
3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit
4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 30-60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Supervised loading: The seller should inform the buyer of the exact loading time, and the buyer should arrange the scope of supervised loading.
5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free of charge during the entire equipment warranty period.
5.3 LIFELONG service: After the 12-month warranty, the seller shall provide LIFELONG service for the sold goods, and the buyer shall pay for the required spare parts.
6. Inspection :
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.
7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for full-line operation of installation and testing, and the buyer should lift the price of the entire food/location and group purchase information (aircraft, food, hotel, etc.), and charge the engineer 100 USD/day/engineer's cost.