Complaint
Steel EPS/Rock Wool Sandwich Panel Production Line
1. Component line1000 Roof Panel Cold Roll Forming Machine
| No. | Name | Unit | Qty |
| 1 | Man-made uncoiler | set | 1 |
| 2 | Main machine for roll forming | set | 1 |
| 3 | Control system | set | 1 |
| 4 | Hydraulic system | set | 1 |
| 5 | mold pressing machine | set | 1 |
| 6 | Blade | set | 1 |
| 7 | Receiving table | set | 1 |
| Standard Decoilers | For use with 1200±5 mm wide steel coil sheet up to 5 tons in weight. The coil holder is supplied with two supporting wood and expanding mandrels. It is un-powered. The Max. outer diameter is 1260mm,the inner diameter is 500mm or 600mm. |
| Hydraulic Station | To supply the power for cutting, it is off work when the cutting stop |
| Consecutive Laminating Body | Consists of guiding, laminating, glue providing, glue scraping, heating, auto cutting and controlling. |
| Coil Guiding equipment | When the coil sheet come the laminator, the guiding system ensures the sheet to the correct position. |
| Pre-heating system | Before glue scraping, the coil sheet will be heated in this system. |
| Guiding roller core | When the EPS fed to the machine, the guiding roller will guide the EPS to the laminating cabinet, the roller core will go the cabinet too. This makes the EPS closer to the top and lower coil sheet, thus make the finished panel more solid. |
| Glue Providing | There are 4 drum stand, with proportion at 60:40 ( the glue is provided by the buyer, and the quality shall be meet the speed at 3-4 meters per minute). The glue will scraping at 4 directions, this guarantees the glue can be supplied at different speed. This part is operated separately. |
| Glue Filling Pad | The pad is in to-and-fro movement, there are air cushions on the concrete pad. |
| Heater | To open the heating pipe or not and how many pipes to open, is depend on the temperature and the solidify time of glue. The heater is to heat the top and lower coil sheet at appropriate temperature in laminating |
| Cutting system ( for laminating use ) | In production, when the sandwich panel meet the set length, the system will cut the panel with milling cutter. (also equipped with another set of straight cutter) |
| PLC Control System | Main components imported from Mitsubishi. All language in English. |
| Supporting Table | The finished panel will come out to the table. |
| Safety Guard | All the chains and sprockets are covered with a guard. this will prevent the workers from injured |
| C-shaped groove-making equipment | This equipment is prepared for making the mineral wool sandwich panel |
| Groove-making equipment for EPS | To make the grooves of the EPS, make it possible for the buyer to produce the rabbet joint sandwich panel. |
| Edge cutting equipment | To amend the edge of the EPS after the panels are laminated. |
Series | Details | Parameter |
| ProducT | Raw material | PPGI /PPGL |
| Material thickness | 0.25-0.8mm | |
| Product cutting length | Adjustable | |
| Coil ID | 508 mm | |
| Coil width | 1250 mm | |
| Coil weight | 5T | |
| Decoiler | Work type | hand type |
| Structure | Steel channel for basic frame | |
| Loading capacity | 5 Tons | |
| Coil inner diameter | 550-610 mm(adjustable) | |
| Max coil width | 1250 mm | |
| Roll forming machine | Feeding device | Platform, the width is adjustable |
| Roller stations | 16 stages The distance between 2 stages is 443mm | |
| Roller shaft | Shaft material: 45# steel | |
| Shaft diameter: φ70 mm | ||
| Roller | Roller material: 45# steel | |
| Roller spacer | Anti rusty treatment | |
| Work speed | 25m/min | |
| Main structure | Middle plate weld with structure | |
| Motor power | 5.5KW ,SHANGHAI LICHAO BRAND | |
| Transmission | 1.0INCH CHAINS | |
| Machine basic frame | 400# H steel welded with diagonal bracing inside | |
| Bearing | Chinese famous brand: Harbin | |
| PLC control system | Frequency brand | Delta (original) |
| PLC brand PLC | Delta (original) | |
| Screen type | Touch screen also have button | |
| Screen language | English / Chinese/Arabic | |
| Low voltage apparatus | TAIWAN DELTA | |
| Encoder | Omron | |
| Function | Cutting to length, quantity and work speed control. | |
| Hydraulic system | Work type | Hydraulic cutting |
| Driving type | By pillar type cylinder | |
| Hydraulic motor power | 4.0KW | |
| Cutter material | Cr12 | |
| Cutting length tolerance | ±1-3mm | |
| Product collect table | Length | 3m |
| Width | 1.3m | |
| Structure | Shaped steel welded | |
| Machine weight | Around 4Tons | |
1. Automatic Stacker (optional configuration)--Length: According to customized;
2. Manual Simple collecting product table (standard configuration)--Length: 3m(common) or as customized.
1. Engineer will give free training lessons to labors in buyer's factory.
2. The Buyer need buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for engineer.
3. During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price.
4. We will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide
.How to play order :
Inquiry---confirm the profile drawings and price---confirm the PI---arrange the deposit ---we start producing
What can we do if the machine broken?
The machine will be tested before shipment with coil, ensure everything is ready 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.
Guarantee
Lifetime maintenance guarantee.We offer 2 years guarantee
*After-sales
To give you the best after-sales service, the first give you video call with professional technicians , the second we send technicians to your country to repair the machine,
The buyer shall bear all expenses, including visa, round-trip airfare and suitable accommodation, and pay the salary of usd 100 / day.
.Contact us:
If you want to get more pictures or videos of the machines, feel free contact us.
We will give you the best experience!
Website:noblemachine.en.made-in-china.com
Factory Address:105 National Road, Botou , Cangzhou City , Hebei Province, China
