Complaint
The production process of IXPE XPE XLPE cross-linked foaming is as follows:
Raw materials (PE, AC, etc. are mixed according to the formula) --- Granulation --- Mixed according to the formula --- Extruded sheet master piece ---Electronic irradiation --- Electric heating foaming furnace --- Winding IXPE products.
1.Granulation
The granulation unit adopts a 75L internal mixer and 150# single screw extruder, and a cooling receiving systemthe. The output can reach 280kg/h.
The internal mixer chamber adopts electric heating (also can be heated by steam or heat-conducting oil), the heating speed is fast and the heat preservation performance is good.Collect temperature, pressure and time signals, through PLC integrated control, realize constant temperature and automatically complete banburying.
The 150# single-screw extruder granulator adopts PLC control and precise temperature control; the screw length to diameter ratio is 14:1, which conforms to the IXPE and XPE granulation process; the eccentric cutting speed is adjustable, the granulation is uniform, and the discharge speed Fast; the mold is specially designed, easy to disassemble and assemble, and easy to clean.
The cooling receiving system consists of two-stage air cooling and a temporary storage warehouse.
2. Master sheet extruder
The IXPE sheet extruder usually uses 150# or 160# single screw extruder. The width of the sheet is 300~800mm, and the thickness is 0.1-3mm. The extruded product is uniform and natural, and the surface is smooth. The extruder unit has large extrusion capacity, simple operation and convenient maintenance.
This IXPE sheet extruder consists of a main machine and a cooling and winding unit. The cooling-winding unit has three/double-roll calendering cooling and over-water cooling.
3. Automatic mixer
This automatic mixer is a human-computer interaction system, equipped with formula input, storage, selection, automatic feeding, weighing, mixing, lack of material alarm and other functions. It can be applied to materials of different shapes such as liquid materials, powder materials, pellets, and blocks. Weighing and conveying. It has the advantages of accurate weighing, no residue in feeding, easy cleaning, simple and convenient maintenance. Including modular silo, storage silo, weighing system, conveying system, high-speed mixer, electrical control system, etc.
4.Electronic irradiation production line
The IXPE electronic irradiation production line is a continuous sheet production line, which is divided into self-shielding and non-self-shielding. The energy range of the electron accelerator can be 0.8~2.5MeV, the beam current is 40mA, and the scan width can reach 100cm. A computer system with PLC and touch screen is used to achieve comprehensive control of the accelerator: After inputting parameters such as energy, beam current, and process line speed, the accelerator can automatically follow the process line, and the accelerator does not need to be on duty. The system has the function of real-time display and recording of operating parameters; it has monitoring and alarm functions for water pressure, air pressure, and temperature; it has safety and electrical interlocking functions.
5.Electric heating foaming furnace
This foaming furnace is an IXPE cross-linked foaming furnace. The heating method is gas heating. This furnace has the advantages of low cost, small floor space, simple operation and convenient maintenance. Including unwinding machine, horizontal preheating furnace, vertical foaming furnace, furnace mouth traction and cooling machine, sheet rectifying machine, trimming machine, sheet traction machine, double station winding machine and other units. Optional corona machine and surface treatment machine. The furnace type is a horizontal furnace + vertical furnace structure, compact structure, simple and convenient to maintain, IXPE is freely and fully foamed in the furnace, and the foaming quality is excellent.
The foamable range is 5-40 times, the foaming thickness is 0.5~5mm, the foaming width is 400~1800mm, and the output can reach 70~100kg/h.
| Model | Unit | QDL-1200/0.3-3V | QDL-1500/0.8-5V | QDL-2000/1-6V | |||
| Max. effective width of product | mm | 1200 | 1500 | 2000 | |||
| Product thickness range | mm | 0.3-3 | 0.8-5 | 1-6 | |||
| Product foaming range | times | 5-30 | 5-40 | 5-40 | |||
| Heating mode | electrical heating | electrical heating | electrical heating | ||||
| Heating power | kW | 180 | 240 | 260 | |||
| Total installed power | kW | 210 | 280 | 300 | |||
| Maximum appearance of equipment | mm | 4700W*6200H | 5500W*7500H | 6000W*8000H | |||
| Yield | kg/h | 70 | 90 | 110 | |||
| Arrangement of equipment | Z-shaped | U-shaped | Z-shaped | U-shaped | Z-shaped | U-shaped | |
| Total length of equipment | m | 30 | 16 | 30 | 16 | 30 | 16 |
Ningbo Qinding Material Technology Co., Ltd. (hereinafter referred to as Qinding Company) is a company dedicated to the research, development, production and sales of PE crosslink foam teach (XPE machine, XPE foam machine, IXPE machine, IXPE foam machine ,etc.PE teach foam). Qin Ding's main products are:XPE machine, XPE foam machine, IXPE machine, IXPE foam machine, XPE foam equipment, IXPE foam equipment, IXPE foam sheet extrurtion line, PE foam furnace ,Crosslink Foam Line, XPE Foam, IXPE Foam, etc.
Qin Ding Company is led by 2 senior engineers in the PE teach foam industry and set up a special R&D center, including many professional engineers in the PE teach foam industry for more than 20 years. We have 11 invention patents-XPE foam machine, IXPE foam machine etc., 1 utility model patent-Crosslink foam line, 2 computer software copyrights-Automatic compounding machine for cross-linked foam production line, and 11 related registered trademarks.
Qin Ding has advanced technical conditions in the PE foam teach industry, and constantly improves our XPE foam equipment and IXPE foam equipment in the PE foam teach industry to adapt to new formulas and processes. Qin Ding has a professional R&D team and can provide a variety of advanced XPE machine and e IXPE machine solutions for customers to choose from. Qin Ding has a number of professional engineers who can provide customers with long-term and professional technical assistance and after-sales service in the production of Crosslink Foam Line.
The Crosslinked PE Foam Production Line produced by Qin Ding has passed the EU CE certification and has many customers in the domestic and international XPE Crosslink Foam and IXPE crosslink foam industries. We provide not only XPE foam equipment and IXPE foam equipment, but also high-quality PE teach foam services, whether it is Crosslink foam pre-sales consultation, IXPE Machine after-sales service, or PE teach foam technical formula, Crosslink Foam Line personnel training, XPE and IXPE scale production can give you a satisfactory answer. Welcome new and old friends to inquire and negotiate.
1. How long is your lead time?
Normally it's about 10-25 weeks after order confirmed and deposit received.
2. What kind of services can you provide?
We are specialized in manufacture the XPE/IXPE Foaming equipment, in addition to installation and setup the production line, our service also includes provide raw material formula, process parameters and other technical services to the buyer freely.
3. Can you train a new XPE / IXPE enterprises?
Yes, for the new XPE / IXPE enterprises, we provide operator training services to help enterprises enter into the normal production state in the shortest time.
4. Is there any vulnerable parts? How to do if the vulnerable parts damaged?
Yes, there are vulnerable parts. We provide you enough quantity of spare parts, these spare parts will ship to you with machines together.
5,How long is the guarantee period of the machines? When does it start?
The guarantee period of our equipment is two years, calculated the date from when it leaves the factory. During the guarantee period, we provide normal damaged spare parts for free. After the guarantee period, we only take the cost of components.
