baby diaper machine production line | 1 | Design speed | 800pcss/min |
| 2 | Working speed | 600pcs/min |
| 3 | Qualified rate
| ≥ 97% (exclude the wastage due to theglue applicators and materials splicing joint) |
| 4 | Efficiency | ≥ 85% |
| 5 | installation capacity | ≥205KW |
| 7 | Electricity | 380V ±5%,50HZ |
| 8 | Wire | Three phases four wires 380V/50Hz (ground wire) 3X120mm³+1X50mm³+1X25mm³ |
| 9 | Air pressure | 6 kg/cm2 ≥0.6mpa |
| 10 | Total weight | 82tons |
| 11 | Machine size | 30×10×5 M(L×W×H) |
| 12 | Working space | 35×10×7 M (L×W×H) |
| 13 | Machine color | Rice white ,can be changed by order |
| 14 | Product size | S,M,L,XL |
| 15 | Containers | 6X40HQ |
Machine main parts brand:
| | Name | Brand | Origin |
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| Servo motor | Mitsubishi | Japan |
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| Auto web guider | FIFE | USA |
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| Touchable screen | Banner | USA |
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| PLC controlling system | Mitsubishi | Japan |
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| Sensor | Banner | USA |
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| Safety production | Schneider | France |
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| Cutter raw material | M7 | USA |
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| Gear according to usage | BEM/NSK/SKF | Germany/Japan/Sweden |
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| Timing belt | Optibelt or Gates | Germany/USA |
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| Low voltage electronic | Schneider | France |
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| Temperature controlling system | Omron | Japan |
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| Pressure regulating valve | Airtac | Chinese Taiwan |
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| Pneumatic element | Airtac | Chinese Taiwan |
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| Solenoid valve | Airtac | Chinese Taiwan |
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| Moisture separator | Airtac | Chinese Taiwan |
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| Automatic fault alarm | Mitsubishi | Japan |
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| Planetary reducer | APEX | Chinese Taiwan |
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| Liner guide rail | Hiwin | Chinese Taiwan |
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| Servo motor | Mitsubishi | Japan |
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| Auto web guider | FIFE | USA |
Machine Standard Configuration:
1.Machine frame structure and main characters
- Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm 120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
- Main panel covered with 2mm stainless steel
- Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
- The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
- The back doors of the machine has sound proof foam
- Equip with gantry crane, easy to change the shape cutter unit
- The enter distance of all tool unit can be adjusted online by hand wheel
2. Crusher system
3. Fluff forming system
4. SAP feeding system
5. Bottom tissue feeding, roll diameter φ800mm
6. Upper tissue, roll diameter φ800mm
7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue
8. ADL feeding, roll diameter φ800mm
9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life
10. Leak cuff unit
11. Hydrophilic nonwoven supply, roll diameterφ800mm
12. Side tape supply:
13. Three pieces complex, two sides fixing unit, adhesion pressing
14. Bottom film supply
15. Frontal tape supply:
16. Elastic waistband supply
- surface layer, absorption core, bottom film pressing
- product arc shape die cut
- pressing unit(Y shape roller)
- product vertical tri-fold
- pressing unit(Y shape roller)
- transmission unit
23 . final cut unit
- horizontal fold transmission unit
- horizontal fold unit
- product transmission unit
27. auto rejection exit(pneumatic)
28. horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways
29. Driving system
- Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
- All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
- Cutter adopts servo planetary reducer+ universal joint coupler transmission
- Stressed timing belt is widen
30. Air supply
- Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
- Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
- Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
- There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
- Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement
Raw materials : 
Complaint
