Resistant Thermal Shock Si3n4 Silicon Nitride Ceramic Shaft Rod

Min.Order: 10
Product origin: Shenzhen, Guangdong, China
Infringement complaint: complaintComplaint
US$ 10 ~ 500

Description
Resistant Thermal Shock Si3N4 Silicon Nitride Ceramic Shaft Rod
Product Description

The prime features of Silicon nitride ceramic parts
1. Low density:  3.2 g/cmwith lightweight than most other technical ceramics
2. Superior hardness, it's one of most hardest technical ceramic than others
3. Great wear resistance due to its exceptional hardness and self-lubricity
4. Low coefficient of thermal expansion and high thermal conductivity (20 W/m.k)
5. Great thermal shock resistance, it's up to 1000ºC under the special atmosphere
6. High mechanical strength and well resistance to impact than other advanced ceramics
7. Heat & high-temperature resistance, The max. service temperature can be up to 1300ºC
8. Chemical and corrosion resistance, resistant to almost all inorganic acids and many organic acids
9. At the same time, Silicon nitride is a high-performance electrical insulation material


The specification of ceramic parts
Material optionSilicon nitride(Si3N4), Zirconia (ZrO2),  Alumina(Al2O3), Silicon carbide(SiO2)
Forming methodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed
SpecificationOD can be from 1 to 50mm, length can be from 10mm to 800mm
Precision processingCNC machining, Precision grinding, Polishing, Lapping, 
ToleranceThe tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Key parametersRoughness to be 0.02mm, Parallelism to be 0.001mm
Surface qualityFree of cracks, foreign contamination, mirror surface better than Ra0.02

The description of Si3N4 ceramic parts
Silicon nitride is a man-made compound synthesized through several different chemical reaction methods. Parts are pressed and sintered by well-developed methods to produce a ceramic with a unique set of outstanding properties. The material is dark gray to black in color and can be polished to a very smooth reflective surface, giving parts a striking appearance. High-performance silicon nitride materials were developed for automotive engine wear parts, such as valves and cam followers, and proven effective. The cost of the ceramic parts never dropped enough to make the ceramics feasible in engines and turbochargers. The very high-quality bodies developed for these demanding high-reliability applications are available today and can be used in many severe mechanical, thermal, and wear applications.

The typical application of Si3N4 ceramics
It's widely used for producing bearings, shaft, gas turbine blades, mechanical seal rings, and permanent molds, steam nozzle, the heated surfaces of engine components
 
Product recommendation

The gallery of other technical ceramic parts
 

Product Parameters

Datasheet of Technical ceramics

PropertyUnitMaterial
Si3N4  99.5% Al2O399% Al2O396%
Al2O3
ZrO2
Densityg/cm3≥3.20≥3.90≥3.85≥3.65≥6.0
Water absorption%-0000
HardnessHV-1700170015001300
Flexural strengthMpa≥600≥379≥338≥320≥1200
Compressive strengthMpa≥2500≥2240≥2240≥2000≥1990
Fracture toughnessMpa m1/264-54-53-46.5-8
Max. service temperatureºC12001675160014501000
Coefficient of thermal expansion (CTE)1×10 -6 /ºC3.26.5~8.06.2~8.05.0~8.08.0~9.5
Thermal shockT(ºC)≥600≥250≥200≥220≥300
Thermal conductivity(25ºC)W/m.k203029243
Volume resistivityohm.cm     
25ºC->1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11
300ºC-1 x 10 128 x 10 1110 12 -10 131 x 10 10
500ºC-5 x 10 102 x 10 91 x 10 91 x 10 6
Insulation strengthKV/mm 19181817
Dielectric constant(1Mhz)(E)69.79.59.529
 
Why choose us?

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining, precision grinding, laser cutting, and so on, which helps us to control the quality very well. Also, it greatly benefits cost control.

Remark:
We have the complete quality-control system per ISO9001, including IQC, IPQC, QA, and OQC processes.

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FAQ

Q1. Are you a factory or trading company?
A: We are a manufacturer with over 12 years of experience. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

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Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

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