High Speed Jacket Kettle Homogenizer Mixer Vacuum Automatic Emulsifying Machine For Pharmaceutical ointment Suppository Vacuum Emulsifying Machine is a complete vacuum mixer system for the manufacturing of ointment and cream in the cosmetic, pharmaceutical, food and chemical industries.
The machine including vacuum emulsifying mixer tank,water phase tank ,oil phase tank, vacuum pump, hydraulic system, tilting system, pipeline and electric control system.
1. The main strcture and technology specification for the vacuum emulsifying machine:
The whole equipment of this system is composed of parts below: emulsifying mixer tank ,oil phase tank ,water phase tank , vacuum system, hydraulic system, electric control system etc.
1.1 Emulsify mixer tank:
Structure: With three-layer structure, upper and lower end sockets. The upper end socket is connected to the tank body with flange between them.In the mixer tank, there are 3 mixers:
1.1.1 Cutting and vortex emulsify mixer: 1150-3500 rpm (frequency control)
1.1.2 Low-speed frame type scraping mixer: 10-40 rpm (frequency control)
1.1.3 Low-speed converse mixer, electric motor is the same as low-speed frame type scraping mixer's 10-40 rpm.
1.1.4 Attached units of the tank: Liquid feed inlet with stainless steel pipe filter, solid adding material inlet, vacuum inlet, commpressed air inlet, breaking vacuum inlet, sight glass, temperature sensor, CIP cleaning head, dustproof asepsis respiratory device.
1.2 Pretreatment tank:
1. oil phase tank and water phase tank
2. Structure: open (half-open) type, with three feet and mixer.
1.3 Vacuum system
Adopting water ring type vacuum pump
1.4 Hydraulic system
Composed of oil cylinder, solenoid valve, over-fall valve, oil box, and pressure- keeping valve.
1.5 Electric control system (PLC control)
Vacuum Emulsifying Machine have different options by client :
1) material can be SS304 or SS316L .
2) heating can be by electrical or steam.
3)PLC/HMI control or common button control .
Composition Of Emulsifying Pot:
Vacuum crea mixer mixing tank is professionally designed according to the ointment manufacturing process of cosmetics andointments etc. products through introducing advanced technology from abroad. The cream mixing machine unit is composed of pre-treating boiler, vacuum emulsifying and blending boiler, vacuum pump, hydraulic system, dumping system, electric controlsystem and work platform etc. The machine unit is featured by simple operation, stable performance, good homogenizing performance, high production efficiency, convenient cleaning, reasonable structure, small land area and high automatic degree etc.
Product Details:
1)High speed vacuum emulsifying mixer homogenizer .might mixing and disperse viscously. Solid and liquid raw material can dissolve material which is hard to dissolve such as AES, AESA LSA during liquid production which can save energy consumption and shorten production the and shorten production period.
2)Cream mixer mixing tank main adopts stepless timing device which reduce babble occur under low temperature and highviscosity condition less air bubble will be formed to produce liquid washing products.
3)Finished products can be discharged by Disc-valve or suitable to all liquid wash products.
Technology data :
Model | Capacity L | Emulsify motor For emulsifying tank | Scraper /Frame Agitator motor For emulsifying tank | Dimension mm | Vacuum pump :Kw | Oil/water tank motor Kw |
KW | RRM | KW | RPM | L | W | H |
JSRHJ-20 | 20 | 2.2 | 0-3500 | 0.37 | 0-40 | 1800 | 16000 | 1850 | 0.75 | 0.37 |
JSRHJ-50 | 50 | 3 | 0-3500 | 0.75 | 0-40 | 2700 | 2000 | 2015 | 1.1 | 0.737 |
JSRHJ-100 | 100 | 3 | 0-3500 | 1.5 | 0-40 | 2920 | 2120 | 2200 | 1.45 | 0.75 |
JSRHJ-150 | 150 | 4 | 0-3500 | 1.5 | 0-40 | 3110 | 2120 | 2200 | 2.2 | 0.75 |
JSRHJ-200 | 200 | 5.5 | 0-3500 | 1.5 | 0-40 | 3150 | 2200 | 2200 | 3.0 | 0.75 |
JSRHJ-350 | 350 | 7.5 | 0-3500 | 2.2 | 0-40 | 3650 | 2650 | 2550 | 3.7 | 1.1 |
JSRHJ-500 | 500 | 7.5 | 0-3500 | 2.2 | 0-40 | 3700 | 2800 | 2700 | 4.0 | 1.1 |
JSRHJ-750 | 750 | 11 | 0-3500 | 4 | 0-40 | 3780 | 3200 | 3050 | 5.5 | 2.2 |
JSRHJ-1000 | 1000 | 15 | 0-3500 | 4 | 0-40 | 3900 | 3400 | 3150 | 7.5 | 2.2 |
JSRHJ-1500 | 1500 | 18.5 | 0-3500 | 7.5 | 0-40 | 4000 | 4100 | 3600 | 11 | 3.0 |
JSRHJ-2000 | 2000 | 22 | 0-3500 | 7.5 | 0-40 | 4850 | 4300 | 3750 | 11 | 3.0 |