High Performance Vertical CNC Machining Center for Mold Component New Energy Processing

Min.Order: 1

Product origin: Dongguan, Guangdong, China

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US$ 38100

Description

High Performance Vertical CNC Machine for Mold/Component Processing

Introduction
The Z-axis adopts the hard track technology of intermediate frequency quenching and grinding. The rectangular guide rail and the plastic plate support structure have good seismic performance, large sliding contact area, symmetrical thermal deformation, and good stability.

The three-axis motor seat/bearing seat adopts no gasket design, manual scraping to ensure contact, strong stability, and improve the seismic performance of the machine tool.

The cast iron of the whole machine adopts high synthetic cast iron (HT300 material), and all the main bodies are analyzed by 3D dynamic finite element to ensure that the machine has the best performance design and enhance cutting rigidity and stability. The heavy-duty base effectively ensures the anti-vibration capability of the machine tool during operation.

Advantage

1. The counterweight technology is adopted to reduce the load of the Z-axis motor and enhance the stability of the Z-axis machining.

2. Herringbone column and heavier base make the whole machine more stable.

3. The internal rib reinforcement structure of the main axis head is optimized with the ratio of the column length to better provide rigidity and stability support for the main axis.

4. The Z-axis hard rail adopts intermediate frequency quenching, the hardness is HRC45°, and the wear resistance is strong. The grinding and manual scraping technology are used to effectively ensure the contact and straightness.

5. The three-axis motor seat and bearing seat adopt high-tech shovel to ensure the stability of the contact surface and eliminate the vibration of the servo motor due to the installation process.

Detail Images

Application fields
It is widely used formolds/components processing, gripper and fixture processing in medical industry and mechanical automation applications. It is suitable for heavy cutting.

Basic Parameters

Item			V856Z	V1060Z	V1370Z	V1580Z
Processing range	X axis stroke	mm	820	1000	1300	1500
	Y axis stroke	mm	550	650	700	800
	Z axis stroke	mm	600	600	700	700
	Distance from spindle end to workbench	mm	130-730	130-730	120-820	150-850
Workbench	Workbench area	mm	1000×550	1200×600	1400×700	1700×800
	Max weight capacity	kg	600	800	700	1200
	T-slot (widthslot numberspacing)	mm	18×5×100	18×5×100	18×5×125	18×5×140
Spindle	Spindle drive mode	/	Direct drive	Direct drive	Belt	Belt
	Main aixs speed	rpm	12000	12000	8000	8000
	Spindle power (continuous/overload)	kw	7.5/11	11/15	11/15	15/18.5
	Spindle torque (continuous/overload)	N.m	36/96	53/118	70/118	143/236
	Spindle taper	/	BT40	BT40	BT40	BT50
	Pull nail angle	°	45°	45°	45°	45°
Feed drive	X, Y, Z axis rapid traverse speed	m/min	36/36/24	36/36/24	36/36/24	24/24/16
	X, Y, Z axis servo motor power	kw	2/2/3	3/3/3	3/3/3	4.5/4.5/4.5
	X, Y, Z axis servo motor speed	rpm	3000/3000/3000	3000/3000/3000	3000/3000/3000	3000/3000/3000
	X, Y, Z axis screw diameter	mm	40/40/40	40/40/40	40/40/40	50/50/50
	Linear guide rail (line rail width/number of sliders)	mm	XY:45×2 Z:Hard Rail	X:35×2 Y:45×2 Z:Hard Rail	X:45×3 Y:45×2 Z:Hard Rail	X:45×3 Y:45×2(4-track) Z:Hard Rail
Tool library	Tool library capacity	pcs	24	24	24	24
	Tool library form	/	Arm type tool magazine	Arm type tool magazine	Arm type tool magazine	Arm type tool magazine
	Maximum tool diameter / adjacent empty tool	mm	Φ78/Φ150	Φ78/Φ150	Φ78/Φ150	Φ120/Φ250
	Maximum tool length	mm	300	300	300	400
	Maximum tool weight	kg/pcs	8	8	8	16
	Tool change time	s	2.5	2.5	2.5	3.6
Positioning accuracy	X, Y, Z axis	mm	0.01	0.01	0.01	0.01
Repeated positioning	X, Y, Z axis	mm	0.005	0.005	0.008	0.008
CNC system		/	Mitsubishi M80	Mitsubishi M80	Mitsubishi M80	Mitsubishi M80
Air pressure		MPa	0.6-0.8	0.6-0.1	0.6-1	0.6-1
Machine power		V/Hz	380V/50Hz	380V/50Hz	380V/50Hz	380V/50Hz
Machine weight		kg	5600	6800	7800	11300
Floor space		mm	2600×2720	3150×2910	3420×3010	4000×3240

Optional

System	M80A Mitsubishi M80A/828D Siemens 828D/Fanuc 0i MF Fanuc 0i MF
Contact tool setter	Renishaw TS27R
Probe	Renishaw OMP40-2
Heightened probe column	200mm heightened
Chip removal machine	Chip removal machine for aluminum alloy/Chip removal machine for iron filings/Chip removal machine for cast iron shavings

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