Categories

LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant

LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant

Min.Order: 1
Product origin: Nantong, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 100000 ~ 400000

Description
Product Introduction



ZHIXUAN----MIG Wire integrated production line Solutions

1. Equipment introduction

The equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products

2. Technological process


3. Display of equipment products



4. Design Parameters A
ItemParameterMark
Drawing machine typeFSSJ1000A+ZQW1/560+
ZQ5/560+7/450+SG800		 
Drawing block NO.131 SET
materialHigh carbon 
Inlet wire dia.Φ6.5mm--5.5mm  
Inlet wire tensile strength≤500MPa 
Outlet wire diameterΦ2.0-1.2mm 
Max. drawing speed30m/sHeavy load low speed
light load high speed
Motor power22kwCapstan 1#-13#
37kwBobbin take up
Drawing die dimensionΦ 35 mm * 44 mm 
Machine working directionLeft or right inletOperator face machine, left hand side is pay off stand, right side is take up machine side, this is left inlet machine, otherwise, it is right inlet machine;
Machine colorMachine main: gray RAL7024;
Cover: gray RAL7035; Rotating parts: Red RAL3000		 
Productivity
 		Productivity each line: 4000 tons per year
 		Inlet /6.5/5.5mm, output 1.2 mm,
working time: 20 hours per day, 300 days per year


4. Design Pameters B
ItemParameterMark
Drawing machine typeFSSJ1000A+ZQW1/560+
ZQ5/560+9/450+SG800		 
Drawing block NO.15 
materialHigh carbon 

Inlet wire dia.		Φ5.5/6.5mm  

Inlet wire tensile strength		≤500MPa 

Outlet wire diameter		Φ1.2-1.0-0.8mm 

Max. drawing speed		30m/sHeavy load low speed
light load high speed
Motor power22kwCapstan 1#-15#
37kwBobbin take up
Drawing die dimensionΦ 35 mm * 44 mm 
Machine working directionLeft or right inletOperator face machine, left hand side is pay off stand, right side is take up machine side,this is left inlet machine, otherwise, it is right inlet machine;
Machine colorRAL7024;
Cover:RAL7035;
Roating Parts:RAL 3000
Machine main: gray RAL7024;
Cover: gray RAL7035; Rotating parts: Red RAL3000		 
Productivity
 
Productivity each line: For 1.2mm is around 4000tons; 1mm around 2500 tons;0.8mm around 1600 tons per year
Inlet 5.5mm, output 0.8 mm,
working time: 20 hours per day, 300 days per year


5. Constituent part



 
    MIG Wire integrated production line Schematic plot


    6. Equipment advantages

    A) Innovated MIG Wire drawing & Copper coating line;
    B) Highly efficient straight in electrical-chemical copper coating process;
    C) With rotating pressure dies, suitable for higher speed drawing;
    D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;
    E) Fully auto adding & discharging system, according to the results of analysis;
    F) Integrated descaler device and high pressure water cleaning device;
    G) Integrated pickling device and straight in electrical-chemical copper coating device;
    H) Full digit control power of pickling and coating accurately, copper layer more stable;
    I) Five times high pressure water cleaning, antirust better;
    J) Full digit control of straight in high frequency drying, get high quality products;
    K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.

    7. Innovative technologies
    Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!

    7.1 Servo motor drive directly

    7.2 Servo motor connect capstan directly
    • Without gear box
    • Without transmission belt
    • Without mechanical break
    • Comprehensive energy saving 10%-20%

    7.3 Twins design
    • Two machines can be installed, operate, and maintain back to back
    • Twins take up spooler, motor is at inner side
    • Save land 50%
    • Saving infrastructure
    • Save supporting facilities
    7.4 Plug and play
    • The electrical cabinet and machine is integrated
    • The control panel is on top of electrical cabinet

    7.5 Checking temperature of bearing of motor

    • Checking the temperature of up and down bearing of motor
    • Showing the temperature on time
    • Making alarm and stop machine for over temperature

    7.6 Motor and electrical cabinet is cooled by cooling water

    • Set independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulation
    • Anti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor

    7.7 Special treatment on inner side of motor

    • Anti-water, prevention of moisture condensation
    • Preventing damage of motor due to over temperature

    7.8 Capstan

    • Adopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan
    • Capstan is dynamic balanced

    7.9 Die Box

    • Pressure type die + rotating die+ powder stirrer
    • Pressure type die +powder stirrer
    • Forced lubricant,take enough powder on wire surface

    7.10 Dust collection system (option)

    Can take out drawing powder dropped on frame, it is also helpful for cooling wire
     

    7.11 Cooling water flow check

    Equip cooling water counter meter, check cooling water flow accurately
     

    7.12 ID register

    Equip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator
     

    7.13 Spare parts is module design:

    Standardization of components, splicing of components, easy maintain
     

    7.14 Energy conservation and environmental protection

    • Comprehensive energy saving of 10%- 20%
    • Direct drive environment is quieter
    • Seal + own dust removal system


    7.15 Internet of Things

    8. Water and electrical configuration requirements

    Power supply380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ.
    Air supplyPressure ≥ 0.5 MPa
    Cooling waterPressure ≥ 0.08mpa, water temperature ≤25ºC


    Related products
    LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
    LVD Electric Equipment Making Machinery for Welding Wire CO2 Drawing Machines with 12months Warrant
    US$ 100000 ~ 400000
    CO2 Gas MIG Welding Wire Drawing Machines
    CO2 Gas MIG Welding Wire Drawing Machines
    US$ 8203 ~ 8256
    Electric Equipment Wire Making Machinery with Energy Saving Spare Parts for Steel Carbon Steel Wire/Welding Wire/Spring Wire
    Electric Equipment Wire Making Machinery with Energy Saving Spare Parts for Steel Carbon Steel Wire/Welding Wire/Spring Wire
    US$ 100000 ~ 400000
    Straight Line Nail Making Wire Drawing Machinery
    Straight Line Nail Making Wire Drawing Machinery
    US$ 30000
    Power Wire Extruder Equipment/Electric Cable Making Machines/Wire Cable Making Equipment
    Power Wire Extruder Equipment/Electric Cable Making Machines/Wire Cable Making Equipment
    US$ 20000 ~ 120000
    Butt-Welding Machine Welder for Wire Drawing Making Wire Mesh
    Butt-Welding Machine Welder for Wire Drawing Making Wire Mesh
    US$ 480 ~ 890
    Used Steel Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh/PC Wire
    Used Steel Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh/PC Wire
    US$ 100000 ~ 400000
    Suntech Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh/PC Wire
    Suntech Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh/PC Wire
    US$ 100000 ~ 200000
    Customers Also viewed
    Low Caron Steel Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh
    Low Caron Steel Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode/Wire Mesh
    US$ 75000 ~ 115000
    Steel Wire Drawing Machine for Nail Making/ Welding Wire/Wire Mesh/PC Wire for Industrial Usage
    Steel Wire Drawing Machine for Nail Making/ Welding Wire/Wire Mesh/PC Wire for Industrial Usage
    US$ 75000 ~ 115000
    Auxiliary Equipment for Wire Drawing Machine- Butt Welding Machine
    Auxiliary Equipment for Wire Drawing Machine- Butt Welding Machine
    US$ 1450
    Straight Line Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode
    Straight Line Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode
    US$ 3800 ~ 200000
    Low Carbon Straight Line Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode
    Low Carbon Straight Line Wire Drawing Machine for Nail Making/ Welding Wire/Welding Electrode
    US$ 75000 ~ 115000
    Product Tag:
    Related categories:
    Scroll to Top