3bbl 5bbl Stainless Steel 304 Beer Fermenting Tanks with Dimple Jackets

Min.Order: 1
Product origin: Jinan, Shandong, China
Infringement complaint: complaintComplaint
US$ 3000 ~ 5000

Description
1.Overview

3bbl 5bbl Stainless Steel 304 Beer Fermenting Tanks with Dimple Jackets
The technology of the CHENJI brewery ensures the efficient and gentle production of wort without compromising the quality of the beer. Our system provides great flexibility in the production of various beers.

Equipment RequestComponents
1. Milling SystemMalt Miller
2. Mashing SystemMash/Lauter Tun
Boiler Tank
Boiler
Heat Exchanger
Wort Pump
Stiring Device (Optional)
Other accessories are available:
1. Ornamental Pipe; 2. Mashing Pipeline; 3. Operating Plateform; 4. Yeast Feeder; 5. Venturi Tube; 6. Butterfly Valve DN40; 7. Butterfly Valve DN32; 8. Soft Pipe; 9. Dregs Rake; 10. Sugar Measuring Cylinder; 11. Saccharimeter;
3. Fermenting SystemFermentation Tank
Other accessories are available: 1. L-Pipe; 2. Butterfly Valve; 3. Pressure Gage; 4. Solenoid Valve; 5. Vacuum Valve; 6. Cooling Pipe; 7. Thermal Insulation Pipe;
4. Cooling SystemIce Water Tank
Refrigeration Machine
Centrifugal Pump
Evaporator
Ice Water Pump
Relative Pipes and Valves
5. CIP SystemWashing Tank
Sterilization Tank
Pump and Valve
6. Filter SystemKieselguhr Filter
Membrane Filter
Filtered Beer Tanks
7. Packing SystemFresh Keg Packing Machine
Pop Can Packing Machine
Glass Bottle Packing Machine
8. Controlling SystemMashing Control Panel
Fermenting Control Panel
Refrigerating Control Panel

 

2.Malt crushing system

3.Malt Saccharification System

2BBL-50BBL Brewing Tanks Brief Introduction

Main technical parametersCJ-2BBLCJ-5BBLCJ-7BBLCJ-8.5BBLCJ-10BBLCJ-15BBLCJ-20BBLCJ-25BBLCJ-30BBLCJ-40BBLCJ-50BBL
Working volume(BBL)2578.510152025304050
MaterialHigh quality SUS304, high precision polishing. Recommend the bar, hotel for visiting could choose copper for out tank decoration.
Inner tank diameter(mm)8001000115012001300150016001700170019002150
Cylindrical height(mm)6007507507501000100012201220150015001500
The external diameter of tank(mm)The external diameter is: the inner cylinder diameter+Insulationx2.
(Overall jacket: the inner cylinder diameter+Insulationx2 +overall jacket thicknessx2 )
The reference height(mm)The whole system is designed on the basis of beautiful appearance.
Finally, it depends on the buyer request,  design can be customized.
Inner surface roughnessMirror polish, Ra less than 0.22um
Head surface roughnessMirror polish/Matt wiredrawing processing
Tope head typeDHA/DHB
Bottom head typeFlat bottom or 120°-185°cone
Heating typeElectric heating, steam heating and gas fire heating.
Jacket type: If it is electric heating or gas fire heating will select the overall jacket, if steam heating will select the dimple jacket(miller plate jacket)
Heating areaTo meet the requirements of the boiling process
The material of insulationAnti-aging polyurethane Pearl (PU)
Insulation thickness(mm)50/80/100mm
Outside skinStainless steel 2B board/Mirror polish/Matt wiredrawing process,
Thickness:2mm, also we can do the out skin by copper
Exhaust funnelSpecifications: Tri-clamp 76/89/102/133/159/219/300, outlet condensate water
Top ManholeDN300, DN350, DN400, DN500, DN600 for selection. With the sight glass, also can select the wheeled double doors.
Adjustable feet3 or 4 legs, Round and with the adjustable screw
For selection
 
AgitatorPaddle mixing, (weather you need mix should be based on the requirements)
Transmission equipment0.25-15kw, Brand motor. Reducer, can choose the vertical type or the horizontal type. Put on the top or at the bottom, packing seal/mechanical seal
Wort inletSpecifications: tri clamp 32/38/51, winding pipe near the inner
Spray BallSpecification: Tri-clamp,63/76/89, choose the tri-clamp connection, detachable, 360°full range clean., installed on the top
Wort outletSpecifications: tri clamp 25/32/38/51
Drain holeSpecifications: tri clamp 25/32/38/51
Circular holeSpecifications: tri clamp 25/32/38/51
Circulation tangent tubeSpecifications: tri clamp 25/32/38/51, near the inner
Sight lightSpecification: DN80, Flange, 220v/25w
Thermometer holeSpecification: M12x1.5(Digital display)/M27X2 or Tri-clamp 32
Vent holeSpecifications: tri clamp 25/32/38/51
Jacket inlet/OutletMetric tread/English screw/American standard thread
LOGO NameplateLaser engraving, Detail content
Port, valveWith Germany technology and automatic welding, Specification: Tri-clamp 25/32/38/51
Manual butter-fly valve, Pneumatic butterfly valve, solenoid valve could be choose.
5.Cooling system

Ice water tanks, cold water tanks, stainless steel plate heat exchangers, refrigerators, refrigeration pipelines, pipe fittings and valves and control systems, of which the refrigeration unit is the core part, and the compressor unit is refrigerated with liquid ammonia, which are respectively used for tap water heat exchange and direct fermentation , Sake cans reduce the temperature of beer. The refrigerating machine adopts imported compressor, which is safe to operate and has a low failure rate, which solves the user's worries. The system pipelines are all made of sanitary and seamless steel pipe welding and fusion. Freon runs in the pipe to cool down, and high-quality polyurethane insulation pipes are used for pipelines. Thermal insulation effectively reduces heat loss.

The refrigeration system is used to cool down the saccharified wort and fermentation. The optimized design of the refrigeration system directly determines the lower energy loss in the operation of the equipment. The refrigerator we use is safe to operate and has low failure. The ice water tank is insulated with polyurethane, and the pipeline is insulated with polyethylene, which effectively reduces cold loss. The equipment cooling system is used to cool down the saccharification wort and fermentation, and is a major energy-consuming system that composes the beer equipment. The optimized configuration of the refrigeration system directly determines the lower capacity loss during equipment operation.
 

6.The CIP cleaning system

The CIP cleaning system of a small brewery can be equipped with different types of cleaning systems according to the scale of the equipment. There are two modes of CIP cleaning workshop and simple disinfection device for you to choose.
1. The CIP cleaning workshop is suitable for large-scale and large-volume factories. It is generally composed of lye tank, acid tank, aseptic water tank and disinfection tank. The tank body is made of stainless steel welding. The system has the characteristics of compact structure, convenient installation and maintenance, and can effectively control the tank container. Production equipment such as pipelines and pipelines are cleaned in situ. The entire cleaning process runs in closed production equipment, tank containers and pipelines, which greatly reduces the chance of secondary pollution and has a small footprint, saves operating time and improves efficiency. ; Save labor and ensure safe operation; save water, steam and other energy, reduce the amount of detergent production equipment can achieve large-scale, high level of automation to extend the service life of production equipment.
2. Small-scale production factories can also use simple CIP disinfection devices, including alkali tanks, sterilization water tanks and sanitary cleaning pumps. This device can fix the alkali tank, sterilization water tank, cleaning pump, pipe fittings and valves on a small cart, or it can be customized for you according to the scale of the equipment. The operation is flexible and simple, and it can be used in the cleaning and disinfection of various types of small brewery equipment, so that it can achieve the characteristics of thorough disinfection and no dead ends. At the same time, the equipment can also be equipped with manual, semi-automatic and fully automatic operation according to different customer requirements.
 

7.Controlling System

The craft beer equipment control system is the core part of the entire brewing process, including: malt crushing, saccharification, fermentation, cooling, temperature control, pressure control, refrigeration and other important systems and the overall control of other auxiliary control systems, which can realize partial control Or comprehensive PLC automatic control.

The control system adopts the beer intelligent PLC control system and intelligent control system independently developed and patented by the company. It is composed of Siemens programmable controller PLC, industrial computer, automatic control components, power distribution cabinet, and operation console. It can also control the material flow manually on the operation console. It can be controlled automatically or manually according to customer requirements.

 This system adopts the upper and lower levels of computer control, adopts the Siemens STEP7 series programmable controller that was widely used internationally in the 1990s, and combines with the high-reliability industrial computer to form a powerful control system. Industrial computer real-time display, storage, query, control or modification of each process parameter to make the entire equipment in the best state; the lower control level is composed of SIMATIC STEP7-300PLC

In this system, various signals include: liquid level switch, valve position, motor, pump and other switching signals, as well as temperature and other analog signals, all enter the PLC. The PLC automatically completes the various switches according to the program set by the process requirements. The output signal completes the control of actuators such as butterfly valves, solenoid valves, pumps, reducers, etc., and completes the technological process. The communication between the upper computer and the lower computer adopts the DIN standard PROFIBUS-DP bus, which can be easily connected with other control systems for unified management.
 

8.About CHENJI

FAQ:  
1.Q: Are you professional Supplier and tanks Manufacture ?
A: We are the manufacturer of beer brewing equipment for 15 Year and deal in export business since 10 years ago .
2.Q:Can I have the customized products with personal design?
A:Yes,we support any of your wish design,can design and manufacture as client's requirements.
3.Q: Can you guarantee your beer brewing system quality?
A: All of the equipment will be inspected before the package, appliance of the international Standard.
4.Q:How about the after sales service?
A:For our after-sale service, we promise all life of technical support to all client.

All of our products is available with 10 years warranty even for spare parts within quality warranty period, our service is free of charge.
5.Q: Which export port you use?
A:Commonly we will use Qingdao port, sometime, can be other port as your wish.
6.Q: I am green hand in brewery industry? Could you supply training for us?
A: Yes, our engineer can supply the installation equipment and brewery training service overseas.

7.Q: what is your payment item ?
A: We accept 40%TT + 60%TT as for the balance payment before the delivery
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