Complaint
Model No.: 100-1200t/d
Soya white flake has high requirements for fat content, powder fineness, color and NSI value because it is extensively used as raw materials for production of SPC, SPI, histone and wiredrawing protein. We provide various soya intensive processing lines, one of which is suitable for production of low temperature soya white flake.
1. Raw Materials: soya beans
2. Products: low temperature soya white flake (meal) (NSI is greater than 85%), soya oil
3. Applications
Low temperature soya white flake (meal) is widely used for production of soya proteins such as SPI, SPC (protein content: higher than 50 percent, fat content: 0.5 percent)
4. Production Process
Cleaning, classifying, peeling, low temperature treatment, degreasing, desolventizing at lower temperature and low-temperature vacuum drying
5. Workshops (Production Sections)
Soya beans warehouse, cleaning and classifying workshop, low-temperature dehulling workshop, extraction and low-temperature desolventizing workshop, packing workshop and auxiliary workshops.
500t/d soya intensive processing line in Russia
Process Workflow
Soya beans Warehousing Section → Soya beans Cleaning and Classifying Section → Low Temperature Dehulling Section → Soya Extraction and Low Temperature Desolventizing Section
(1) Soya Bean Warehouse
Devices: soya beans unloading machine, preliminary cleaner, steel silo, elevator, conveyor, electrical control equipment, other auxiliary devices
Raw Materials: soya beans
Capacity: 100-1000t/24h soya beans
Features
Full-mechanized operation is accomplished during soya beans transportation process, which significantly reduces production cost. To improve soya beans purity, we will remove large grained impurities and dust out of soya beans before putting them into relevant silos. The warehouse is equipped with machines, which are designed to aromatically put soya beans into silos, take soya beans out of silos and change soya beans silos.
(2) Cleaning and Classifying Workshop (Section)
Devices: rotary flat cleaning sieve, stoning machine, flat classifying screen, magnetic separator, online scale, dust removal equipment, rising conveyor, electrical control equipment and other auxiliary devices
Raw Materials: soya beans
Capacity: 100-1000t/24h soya beans
Features
Cleaning sieve, stoning machine and magnetic separator are respectively used to remove organic impurities, stones, and iron particles out of soya beans, which ensures superior product quality and prevents all these impurities from damaging relevant mechanical equipment. Classifying screen is able to sort soya beans into different grades by size, thus further ensuring high quality of finished low temperature soya white flake. Online scale accurately measures the weight of soya beans, which contributes to stable production and easy management. For clean production environment, dust removal equipment is equipped as well.
(3) Low-Temperature Peeling Workshop
Devices: drying tower, peeling machine, husk and kernel separator, kernel softening kettle, flaking mill, magnetic separator, dust removal equipment, rising conveyor, electrical control equipment and other auxiliary devices
Raw Materials: soya beans
Capacity: 100-1000t/24h soya beans
Features
Soya beans softening and drying are all conducted at a lower temperature, which reduces steam consumption and causes less water-soluble protein loss. Peeling machine, along with husk and kernel separator, is able to completely and evenly remove soya hulls, which facilities softening and flaking. The soya flakes obtained features uniform thickness and high tenacity, thus ensuring superior quality of finished low temperature soya white flake. Waste heat generated during the production process will be fully recycled for energy conservation. PLC automatic control system is adopted for control of critical parameters such as stock level, temperature, pressure, and flow rate.
(4) Extraction and Low-Temperature Desolventizing Workshop
Devices: extractor, horizontal desolventizing machine (A+B), vaporization system for oil mixture, solvent (steam) condensation recovery system, electrical control equipment and other auxiliary devices
Raw Materials: soya flakes
Capacity: 100-1000t/24h soya flakes
Features
The extractor used is specially designed for production of low temperature soya flake and it has many advantages. Made of flexible structural steel, horizontal desolventizing machine features great machining precision and high desolventizing efficiency. The whole leaching and desolventizing system works under micro-negative pressure. Waste heat created during the negative evaporation process will be fully recycled, which contributes to energy conservation. Exhaust gas generated during the production process will go through absorptive paraffin before emission, which is good for environment. PLC automatic control system is adopted for control of critical parameters such as stock level, temperature, pressure, and flow rate. Finished low temperature soya flake features a small amount of residual oil, low less water-soluble protein loss and high quality. The efficiency of our production line has been strongly confirmed by multiple practical engineering projects.
Cases
Company Profile
Shandong ChemSta Machinery Manufacturing Co., Ltd. is a national high tech enterprise integrating scientific research, manufacturing, installation and service into one trusted name.
We employ about 460 people, including 5 application researchers, 56 senior engineers and 46 engineers. Our fixed assets are worth 180 million yuan, and our factory covers 66,000 square meters.
We operate on a concept of sustainable development that is guaranteed by thinking from the customer's perspective. With over 30 years of experience in oil production technology and enterprise management we are able to provide high quality, reliable products. We also pay strict attention to technological research and development for energy conservation, environmental protection, and control system intelligence to create more customer oriented value and user experiences. In addition, we train operators at the production site and teach the operating instructions until they are able to carry out operation of the production lines on their own.
We have accomplished a number of technological achievements, including numerous awards, 30 national utility patents, and a software copyright. We have also been rated as a provincial technology research center for the production of grain and oil processing equipment, as well as a provincial enterprise technology center.
As an international supplier for vegetable oil equipment and vegetable protein equipment, we are well-known throughout the oil and protein industry. Our product catalogue is extensive and includes vegetable oil production lines, refining lines, low temperature soybean meal production lines, soybean protein concentrate production lines, soybean protein isolate production lines, cottonseed protein production lines, natural pigment extraction lines and production lines for harmless disposal of dead livestock and poultry.
We also provide large scale drying machines, chemical pressure vessels, electrical control systems and common mechanical equipment.
With top of the line processing equipment, a complete manufacturing system, and expert manufacturing and installation teams, we have successfully established over 200 vegetable oil production plants and vegetable protein production plants for customers all over the world. Customers come to us from Russia, America, Canada, Vietnam and other places. Looking for the right production plant for your facility? Come to us, and we will help find one to best suit your needs.
Why US
1. CHEMSTA is located in Jining City, Shandong Province, our factory covers an area of 66000m2, a holding company belongs to Jining Machinery Design & Research Institute. As National Hi-tech Enterprise,We have more than 460 employees, including 116 engineering technicians( 5 application researcher, 56 senior engineers,46 engineers). We have RMB180 million fixed assets.
2. We have successfully obtained many national patents. Many products are obtained National Key New Product Project Award, Shandong Province Science & Technology Promote Product Award, Shandong Province Key Field Technology Product Award, Jining Major Science & Technology Specifical Product Award, and many provincial, municipal Science and Technology Progress Award, etc.
3. We have the most complete production certificates of oil machines, such as "ASME Pressure Vessel" "Design license of pressure vessel","Manufacture license of pressure vessel","Design license of pressure pipeline","Installation,reconstruction and maintenance license of pressure pipeline", "Manufacture license of organic heat carrier furnace" and installation certification of mechanical and electrical equipment".
4. We are outstanding member enterprise of CCOA (Chinese Cereals and Oils Association), so we produce machines according to standard, and refined oil reaches the best edible oil standard.
5. We are provincial enterprise abiding by contracts and keeping promises, we have produced oil machines for 65 years, with rich experience and own brand, so we are responsible for all of our projects, especially for oversea projects.
We also provide the following project and equipment:
Oilseed Pretreatment Project
Oilseed Pressing Project
Oil Extraction Project
Oil Refining Project
Cottonseed Miscella Refining Project
Low Temperature and Edible Soybean Meal Project
Soy Protein Concentrate Project
Soy Protein Isolate Project
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