High Speed and Precision TPU PVC PU Medical Tube Extrusion Line Production Line

Min.Order: 1
Product origin: Suzhou, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 25000 ~ 90000

Description
Product Description
SPVC material is the largest usage amount and the most widely used material in medical tube industry, such as PVC infusion tube, dialysis tube, gas intubation, oxygen mask pipe that we are familiar with etc.

We have nearly 10 years research and development accumulation as well as debugging experience of medical SPVC extrusion technology. We constantly improve the SPVC precision medical tube extrusion process (screw structure, die structure, vacuum forming method and control accuracy, as well as the precision of hauling speed), make the stability of the molding speed and size of pipe accuracy control get continued higher. Now our latest generation high speed SPVC medical pipe extrusion line can achieve stable production with astonishing speed of 120m/min.
TECHNICAL PARAMETER
Model
Pipe diameter
Screw
L/D
Main motor
Output
KXM-30
0.2~3.0mm
30mm
25-28/1
3.7/5.5kW
5-10kg/h
KXM-45
1.5~8.0mm
45mm
25-28/1
11/15kW
24-38kg/h
KXM-50
2.0~12.0mm
50mm
28-30/1
15/18.5kW
30-45kg/h
KXM-65
3.0~16.0mm
65mm
28-30/1
30/37kW
55-80kg/h
KXM-75
4.0~25.0mm
75mm
28-30/1
37/45kW
75-120kg/h
KXM-90
4.0~25.0mm
90mm
28-30/1
55/75kW
140-200kg/h
Production Status for Reference
OD (mm)
Line speed (m/min)
Control precision ≤mm
≤1.0
50-100
 ±0.01
≤3.3
50-100
 ±0.02
≤4.5
50-160
 ±0.04
≤5.3
50-160
 ±0.05
≤7.0
40-120
 ±0.05
≤9.3
30-50
 ±0.07
≤12.0
20-40
 ±0.10
Cutting Length Accuracy for Reference
Cutting length
 ≤50mm
 ≤300mm
 ≤1000mm
Cutting precision
 ±0.5mm
±1.0mm
±2.0mm
Machine List
Main Features:1. High automaticity production line equipped with special designed high pressure positive displacement die ensures precise;
2. Stable and high speed extrusion;
3. With the new vacuum control technology: vacuum and water system controlled separately, vacuum accuracy +/-0.1Kpa;
4. High performance LaserMike measuring system, forming closed-loop feedback control, eliminating diameter deviation on-line;
5. Puller equipped with multilayer wear-resisting synchronous belt, without sliding phenomenon. High level precision roller drive traction, INOVANCE Servo driving system or ABB AC driving system, realize extremely stable pulling;
6. Base on Servo driving system, Japan Mitsubishi PLC programmable control and SIEMENS human-computer interface, cutter can realize precision continuous cutting, timing cutting, length counting cutting etc. Cutting length can be set freely, and cutting times can be set automatically, which can meet with different cutting requirements of different lengths.

Detailed Images
 
 
SIEMENS PLC & TOUCH SCREEN

Feature:
Intelligent & centralized control
Automatic preheating
Remote monitoring
Intelligent alarm system
Optional: B & R Control System
MAIN MOTOR (AC)

Feature:
Extruder adopts high standard "SIEMENS" AC frequency or Servo motor with high performance direct connection reducer, with speed measure feedback, provides stable screw rotation output
EXTRUSION MOULD

Feature:

Pin and die are made of S136 mold steel material.
Structure of mold adopts "high pressure volumetric type", can provide stable and high-speed extrusion for the tube material with tiny fluctuation.
The interventional catheter mold adopts advanced precision CNC machining technology to meet the ideal molding of various multi-lumens tubes and catheter whose diameter range is less than 1.0mm.
VACUUM CALIBRATION TANK

Feature:

With the new "accurate control of weak vacuum" technology: vacuum and water system controlled separately. Coordinate the multilevel water balance control system with vacuum system, ensures stable vacuum degree, stable water level and water flowing.
PULLER

Feature:
Multi-layer composite high-quality wear-resistant material traction belt (in line with medical and health requirements), high-level and precision roller wheel, precision direct drive.

The puller for high speed production line is driven by two SERVO motors which is directly connected, can ensure the long and stable use at high speed. Maximum line speed is up to 300m/min.
 
CUTTER

Feature:
"TECO" Servo system, offers rotary fly knife cutting with high speed and high accuracy.

Cutter can realize continuous cutting, timing cutting, length counting cutting etc. Cutting length can be set freely, automatic counting.
WINDING COLLECTION

Feature:
Double position.

Laser tension control.
Automatic wire arrangement.
Automatic counting.
Reel or Without Reel both available.
According to customer needs, we can use our company's proprietary design of precision constant tension PLC program control servo
traversing system, to achieve neat winding without crossing effect.


About QUEENS

QUEENS Machinery is a creative company, focusing on R & D of plastic extrusion and recycling system, providing turkey solutions for plastic pipe, profile and tile as well as plastic recycling system such as washing and recycling machines, and pelletizing machines.
QUEENS's products fulfill the needs of users in a very direct way due to over 10 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.
QUEENS offers a complete portfolio of support and consulting services all the time, from project engineering to after-sales service at its best, ongoing production optimization, training and advisory services, even end product development. We aim to provide the excellent quality machines with affordable price to the clients.

 

Our Service

Pre-Sales Service

* Detailed technician offer, factory or line layout providing. 
* Technical support, market analyze and other necessary support. 
* Factory and machine quality checking.

After-Sales Service

* Install the machines and train the workers for our client. 
* 24 hours service line to solve the after sales problem.
* Long term and fast spare parts providing for each customer.
Packing & Delivery
Packaging
Size
According to the machine size
Weight
According to the machine size
Packaging Details
The normal package is PE film wrapped around & wooden pallet. If the client has special requirement, the wooden box can be chosen too.
 
FAQ
Q: What is acceptable payment terms?
A: T/T or L/C at sight.
Q: What is the warranty time of the machines?
A: It will be 12 months since acceptance of the machines or 15 months since delivery to loading port.
Q: What about your after sales service?
A: Engineers available to make installation, commission, training, and providing after-sales service overseas.
 
 

 
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