Function of Leveling machine
Under the condition of large elastic-plstic bending, no mater how different the original bending degree, the CNC precision leveling machine uses the "Bauschinger effect" of the material to bend the plate repeatedly, gradually reduce the bending deflection, and gradually change the origina curvature into a single curvature, and finally level it to achieve the leveling accuracy required by the process.
After a series of alternating bending, the sheet metal is controlled by the motor and the PLC to accurately control the lower pressure of each leveling drum,elminating the internal stress, and fundamentally solving the unsatisfactory leveling effect caused by the different stress in each part of the sheet metal, thus achieving high precision leveling.
Compared with other leveling methods, the control system of the machine has the functions of sotring ,calling ,editing process and equipment parameters, and has the function misoperation identification and warning. In use on the operating table, according to the plate thickness, plate width and other parameters or the exist parameters of the database to set the amount of pressure input and output, to achieve the work roll out, into the gap and other electric adjustment, and can be manually adjusted and corrected .
Control System: The machine adopts Panasonic PLC controller of Japan and controls the running speed by Delta frequency converter. All actions of the machine are controlled centrally by the operating table, touch man-machine interface display screen, operaton panel is easy to understand, install emergency switch in four conspicuous position to ensure safe operation! With digital display displacement ,the operation is very smple and rapid. It takes only a few seconds to level high-precision, complex hardware that usually takes a long time of manual leveling.
Metal CNC leveling machine is the first choice of leveling equipment in vehicle manufacturing ,locomotive manufacturing, contruction industry, medical technology industry,chassis manufacturing, textile machinery,sheet metal processing and other processing industries. It plays an important role in the vertical, parallelism, apperance and precision of industrial structural parts.
STS42 Series Original leveler parameter table | ||||||
Machine Model | STS32-200-19 | STS32-200-19 | STS32-200-19 | STS42-200-19 | STS42-400-19 | STS42-600-19 |
Roller Diameter | φ32mm | φ32mm | φ32mm | φ42mm | φ42mm | φ42mm |
Roller Number | 19 | 19 | 19 | 19 | 19 | 19 |
Nominal Leveled Width | 0-200mm | 0-400mm | 0-600mm | 0-200mm | 0-400mm | 0-600mm |
Rated Plate Thickness(Q235) | 0.3~2.5mm | 0.3~2.5mm | 0.3~2.5mm | 0.4~3.0mm | 0.4~3.0mm | 0.4~3.0mm |
Maximum Thickness(Q235) | 3mm | 3mm | 3mm | 4mm | 4mm | 4mm |
Shortest Workpiece | 60mm | 60mm | 60mm | 75mm | 75mm | 75mm |
Applicables | Coiling. Strip Steel, Sheet Metals,etc. |
Mahatma - is a high - end automation brand operated by Guangdong ( Jiangxi) Mahatma Technology Co., Ltd. -- A high-tech enterprise dedicated to R&D, production and sales of high - precision leveling machines and supporting peripheral equipment . Introduce German and Swiss precision leveling / straightening equipment technology , and cooperate with many universities and research institutes in production, learning, and research to continuously carry out technological innovation and production improvement, and combine the needs of many metal precision parts manufacturing enterprises to adopt innovation design ideas, advanced manufacturing technology, R&D and production: servo CNC high-precision leveling machine , hydraulic high - precision leveling machine, four/six-fold leveling machine, automatic loading and unloading manipulator, robot, laser leveling detector, High-precision uncoiling, leveling, stamping and shearing line and laser cutting and other automatic production lines. Mahatma has accumulated 20 years of industry experience, the leveling accuracy has reached the most advanced level in the world, and a number of technologies are the first in the industry! Eliminate the internal stress of materials, restore and improve the flatness of parts for customers, and realize low-cost, high-efficiency and high-quality fully automated leveling equipment for subsequent bending, welding and other processes, which has brought a strong gospel to the majority of enterprises. It is used for the cabin cabinets, automobile and motorcycle accessories, transportation, aerospace , sheet metal processing, construction industry, medical technology industry, electric power and electrical, textile machinery, building materials, ceiling curtain walls, 5G communications, circuit boards, electronic parts, fixtures, saw blade substrates, etc. Well-known companies in the industry provide solutions.
With the Commencement and operation of Jiangxi Fuzhou Industrial Park, and the establishment of Mahat's Kunshan, Qingdao, and Ningbo branches, the company will have greater improvements in brand, strategy, development, production capacity, and service. Ningbo, Chengdu, Xi'an, Changsha, Wuhan, Harbin, Shijiazhuang, Xiamen and other parts of the country have established branches to establish service bases.
Continue to innovate, strive for excellence, continuously improve quality, efficiency and brand influence, vigorously promote brand internationalization strategies, cultivate new advantages in global technological competition, strive to build a Chinese industrial brand with international brands, and continuously improve brand value of enterprise and "Made in China" .
Mahatma has accumulated 20 years of product precipitation and the powerful combination of domestic and foreign experts, colleges and universities, mastered the main technology of the product process, and created a new era of leveling machines. As the company's philosophy, we are determined to become the most professional manufacturer of metal finishing equipment for domestic and foreign brands, and provide cost-effective equipment and services for global manufacturing companies! ! !
Q1:Wonder if you accept small orders?
A1:Do not worry.Feel free to contact us .In order to get more orders and give our clients more convener ,we accept small order.
Q2:Can you send the products to my country ?
A2:Sure,we can .If you do not have your own ship forwarder,we can help you .
Q3:Can you do OEM for me ?
A3:We accept all OEM orders ,just contact us and give me your design .We will offer you a reasonable price and make samples for you ASAP.
Q4:What 's your payment terms ?
A4: By T/T . 30% deposit in advance ,balance 70% before shipment .
Q5:How can I place the order?
A5: First sign the PI,pay deposit ,then we will arrange the production .After finished production need you pay balance .Finally we will ship the goods .
Q6:When can I get the quotation ?
A6:We usually quote you within 24 hours after we get your inquiry.If you are very urgent to get the quotation ,please call us or tell us in your mail .So that we could regard your inquiry priority .