Description
ZYD-M MobileTransformer oil treatment plant. Its main purpose is to remove moisture, gasses and solid particles from mineral transformer oils as well as natural and synthetic esters. Plants are of stationary or mobile design and can work on offline or online transformers.
- Unique degassing and moisture removal vacuum technology
- Automated operation on online and offline transformers
- Most efficient oil processing in its class
- Works on all types of transformer oils
Application
Series ZYD-M Double-Stage Vacuum Transformer Oil Purification Systems is used for transformer oil dehydration and transformer oil degasification as well as other electrical insulating liquids such as silicone fluids with modern technique. The ZYD-M Process is able to increase and maintain the oil's dielectric strength and includes the removal of free and soluble water, free and dissolved air and gases and other particulate matter. The standard ZYD-M system is designed for processing oils in workshops, in storage tanks or directly in transformers (energized or de-energized transformers). The system is mounted on a leak proof base and is installed and operated on a trailer.
Series ZYD-M oil purifier is used as an independent vacuum source with functions of vacuum drying and vacuum oiling
Regular servicing of transformers with our equipment can substantially improve their lifetime and performance and on top helps to save money.
To meet customers' special needs, we develops:
ZYD Double Stage Vacuum Insulating Oil Purification Machine
ZYD-A PLC Fully Automatic Transformer Oil Filtration Machine
ZYD-M Outdoor Mobile Transformer Oil Purification Plant
ZYD-W Fully Enclosed Insulating Oil Purifier Machine
ZYD-S Trailer Open Type Transformer Oil Cleaning Machine
ZYD-Ex Explosion-Proof Vacuum Transformer Oil Purifier
The new line of oil treatment plants Type ZYD-M, with variable flow capacity, is designed for most economical conditioning and drying of insulating oils. The plants are designed for the following applications:
1.The plant is delivered ready for operation.
2. Degassing, dehydration and filtering process if various kind of insulation oils in electrical transformers and circuit breakers through put in one or several passes
3. There are two vacuum pumps for plant ZYD-M (one is the vacuum pump, other one is the booster roots pump), which can improve the vacuum value highly. Making sure the water-content of the treated oil is less than 3 PPM.
4. All oil treatment plants, type ZYD-M are equipped with an automatic Anti-Foam Control System.
5. The plant is equipped with built-in control and safety devices, which provides for a maximum operating security.
6. Minimised power consumption through optimised degassing (excellent efficiency factor).
7. Standardized filter housing for 5 micron, 20 micron and 80 micron filter cartridges.
8. Automatic supervision of the degree of contamination of the fine filter cartridges
9. ZYD-M can evacuate the vacuum for the electric equipment separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
10. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which
can make sure the machine works online for 150 hours continuously without person. So it is a reliable and
high automatically machine.
11. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
12. Functions of live line work on-site, vacuum drying and vacuum oiling
Optional Features- Siemens Brand P.L.C (Programmable Logic Controller)
- Flow Meter
- Continuous Online Moisture in Oil Analyzer Model PTT-001)
- Continuous Online Moisture and Particles in Oil Monitor(Model PTT-002)
- Metallic Weather Proof Enclosure
- Double-axles trailer for outdoor use
7.Regeneration system TPBZ with special brand of earth can remove acidity, sludge, other soluble oil decay products and discoloration
Expectations on an effective oil plant for treatment of insulating oil:
· Low moisture content at plant outlet.
· Low gas/air content at plant outlet.
· Elimination of residual gas from the insulation.
· Drying of transformer insulation.
· Easy and failsafe operation.
· On-line measuring and recording of process parameters.
Technical Parameter:
| Parameters | Unit | ZYD-M-30 | ZYD-M-50 | ZYD-M-100 | ZYD-M-150 | ZYD-M-200 | ZYD-M-250 | ZYD-M-300 |
| Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 |
| Working vacuum | MPa | -0.08 ~ -0.099 |
| Working Pressure | MPa | ≤0.3 |
| Temperature Range | ºC | 20 ~ 80 |
| Power | | AC380V/50HZ/3Ph 5 wire (can be customized) |
| Working Noise | dB(A) | 68 | 70 | 70 | 75 | 75 | 75 | 75 |
| Heating Power | kW | 24 | 36 | 72 | 96 | 120 | 140 | 180 |
| Total Power | kW | 27 | 40 | 80 | 104 | 130 | 150 | 196 |
| Inlet/Outlet | mm | φ25 | φ32 | Φ38 | Φ45 | φ50 | φ60 | φ63 |
| Weight | kg | 600 | 800 | 1200 | 1400 | 1500 | 1700 | 1900 |
| Overall | L | mm | 1550 | 1650 | 1900 | 2000 | 2100 | 2150 | 2200 |
| W | mm | 1100 | 1250 | 1350 | 1400 | 1500 | 1550 | 1600 |
| H | mm | 1850 | 2000 | 2100 | 2050 | 2150 | 2150 | 2200 |
| Index after filtering | Breakdown Voltage | kV | ≥75 |
| Moisture content | PPM | ≤3 |
| Gas content | % | ≤0.1 |
| Impurity size | micron | ≤1 (no free carbon) |
| Value β | % | 98 |
| Cleanness | NAS1638 | ≤ 6 |
Insulating Oil Testers- Fully Automatic Insulating Oil Dielectric Strength Tester IIJ-II
- Fully Automatic Insulating Oil Dielectric Strength Tester DYT
- Fully Automatic Insulating Oil Dielectric Strength Tester DYT-2
- Three Cups Insulating Oil Dielectric Strength Tester IIJ-III
- Six Cups Insulating Oil Dielectric Strength Tester IJJ-VI
- Insulating Oil Dielectric Strength Tester IIJ-603
- Insulating Oil Tan Delta ( Dielectric Loss) Tester DLT0812
- Insulating Oil Dielectric Loss And Resistivity Tester TP-6100A
- Fully Automatic Water-Soluble Acid Value Tester PH-C
- Fully Automatic Surface/Interface Tension Tester IT-800
- Fully Automatic Oil Acidity Tester (6 cups) ACD-3000I
- Insulating Oil Gassing Property Tester DPT-20
- Insulating Oil Oxidation Stability Tester TP622
- Multifunctional Shaker SD-01
- Insulating Oil Water Content Tester TP-2100
- Online Insulating Oil Water Content Tester TPEE
- Transformer Oil Dissolved Gas Chromatography GC-7890MD
Located at Chongqing city--a southwest electromechanical manufacturing center as well as national municipality, Chongqing TOP is a professional leading manufacturer and supplier of oil purifiers and various related testers. We consists of departments respectively for technological development, machinery manufacture, instrument manufacture, quality control etc. On basis of mature development and manufacture technology and highly qualified production management team, the products own high quality, easy operation, excellent performance and lone service life.
TOP Oil Purifiers are widespread in the fields of electric power, petrifaction, mineral, shipbuilding, steel construction, bridge, automobile and railway, playing a great role in reducing energy consumption for clients as well as environmental pollution. We provides you with reliable oil purifiers such as transformer oil purifier, turbine oil purification machine, hydraulic oil treatment machine, lubricating oil filtration machine, fuel oil restoration, oil and water separator, oil regeneration equipment, waste oil recycling equipment , black oil distillation plant etc.
TOP Testers works on the development, production, market, technical and after-sale service for petrochemical analyzers, transformer substation electrical testing equipment and circuit detecting equipment. Main products are water content testers, surface/interfacial tension testers, flash point testers, kinematic viscosity testers, oil acidity testers, insulation oil dielectric strength testers, transformer characteristics testers, relay protection testers, high voltage testing equipment etc.
Honest Team - TOP always honestly treat you and keep faith to make you satisfied with every cooperation with us.
Sincere Communication - TOP sincerely communicate with you to guarantee the provided products to be your ideal ones.
Reliable Quality -TOP own high quality and high performance for every TOP product is under strict quality control and testing.
Service Commitment - TOP bring you prompt, considerate and professional after-sale service and technical support, and explore technology future together.
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