Twin Screw Plastic Extruder For PET/APET/PP/PS/PLA/PE/PVC/PC Sheet Plate/Film/Board For Folding/Printing Plastic Extrusion Making Machine

Min.Order: 1
Product origin: Huzhou, Zhejiang, China
Infringement complaint: complaintComplaint
US$ 215000 ~ 518000

Description

Product Description

Application:
---Single, multi-layer co-extrudered sheet: using multiple extruders co-extrusion technology to
    Produce Multi-layer coextrued composite PET,Such as APET, PETG, etc.
---Widely used in food packaging, fruit and vegetables packaging, egg tray, cake packages, electric packages, agriculture seeding tray, printing sheet, etc.
 
 

Main advantages of twin screw extruder:
1. Good self-cleaning
There is a speed difference at the meshing between twin screws. Under mutual friction, the occurrence of material stagnation can be reduced, and the self-cleaning of co rotating twin screws is stronger.
2. Convenient observation
The twin-screw extruder is easy to open, so the wear degree of threaded elements, barrel bushing and other components can be observed at any time, so as to replace them timely and effectively, so as to avoid product waste caused by component damage.
3. Reduce production costs
The openable processing area makes the twin-screw extruder have great advantages in product color change and material change. The mixing process can be analyzed by observing the melt profile on the whole screw. Ordinary twin-screw extruders need a large amount of cleaning materials for color change, but in some split twin-screw extruders, the barrel can be quickly opened for manual cleaning to reduce the use of cleaning materials.
4. Improve labor efficiency
During mechanical maintenance, the heating and cooling system of ordinary twin-screw extruder usually needs to be removed first. In the twitch screw extruder, the split twin-screw extruder can open the barrel for repair only by removing the necessary bolts and rotating the turbine box handle device to lift the upper half of the barrel. It not only saves time and reduces the labor intensity of maintenance workers, but also reduces the production interruption caused by equipment wear.
5. High speed
By observing the development trend of twin-screw extruder, we can see that this field is developing in the direction of high torque, high speed and low energy consumption. For example, the productivity increase brought by high speed is especially reflected in the split twin-screw extruder, which makes it more suitable for the production and processing of high viscosity and heat sensitive materials.
6. High yield and high quality


Product Parameters:

Sheet structureSingle layer sheet, Multi-layers sheet
Extruder structureTwin screw extruder
Sheet thickness0.08-2.5mm
Sheet width600-1200mm
Capacity550kg-1200kg per hour
Control systemSIEMENS control
 
Advantages of Champion PET Sheet Extrusion Line
· CHAMPION PET sheet twin screw extrusion line, also can be used for PP/PLA sheet producing. 
· Free crystallizer and dehumidifier, equipped with double venting system. Lower power consumption, bigger output capacity.
· 100% flakes material is no problem. APET, PETG, CPET or mixed material can be used. Good plasticizing, running stable.
· Temperature auto control: temp of extruder and temp of roller calender is adjusted automatically. Easy to operate.
· Full SIEMENS control system for the conplete line. Champion promises to make the special control system for every customer.
· Champion has a lot of experience in PET sheet extrusion industry. We produce the PET sheet line over 170 lines.
 
1.The whole line of the machine adopts Siemens PLC online control, which is convenient and simple to operate.
2.Single screw extruder and special screw are used to ensure the melting effect of plastic.
3.The hydraulic screen changer provides an excellent seal effect to ensure non-stop work.
4.The melt pump ensures the smooth extrusion of the plastic and the uniformity of the sheet.
5.Use high-precision molds to ensure the uniformity of extruded plastics.
6.Three-roll calendar provides good thermostat
7.The online trimming and recycling device avoids waste of side material, and can be recycled and crushed to the feeding hopper online to realize real-time recycling and production.
8.The oven device ensures that the sheet does not curl.
9.The traction system is equipped with a meter counter to promptly remind the rewinding and changing reels.
10.Double-station automatic rewinding is adopted.
 

Products show

Extruder:
Appropriate single-screw extruder (exhaust or not) should be chosen on the basis of different materials. Specially designed screw and advanced temperature controlling system ensure the good plasticization, high output and stable extruding.

Screen changer and mould: The quick screen changer of hydraulic system ensures the short course of screen changing without material-leakage. Reasonable structure of mould should be chosen in terms of material, whereas moulds of clothes-rack mode are widely accepted to regulate flow-distribution and guarantee even thickness of plates (sheets).

Three-roller calendaring machine: Inclined and vertical three-roller calendaring machine should be chosen according to the thickness of the plates(sheets). Temperature controller operates separately and gap among the three rollers can be adjusted freely, and the central roller has special design of regulating angle. Both ensure the excellent calendaring effect and even thickness of plates (sheets).

Control System:
The barrel temperature control system of plastic extruder has the characteristics of large disturbance,time-varying,lag and non-linearity,which makes the barrel temperature rise slowly,low control precision and poor anti-jamming ability.The traditional PID control relies on accurate mathematical model and can not realize real-time adjustment of parameters online.In this paper,a fuzzy PID temperature control system for plastic screw extruder is designed,and the hardware structure of the temperature control system based on PLC is designed.Finally,the simulation results show that the control system has good dynamic and static characteristics,and to some extent improves the shortcomings of traditional PID control such as large overshoot and large temperature change.
 

Equipment list

The Equipment List of PET Sheet Line

1. Complete material loading system1 set2. Twin screw extruder1 set
3. Screen changer1 set4. Melt pump1 set
5. T-Die1 unit6. Three roller calendr1 set
7. Temperature controller1 unit8. Edge trimming and winding1 set
9. Silicone coating unit1 unit10. Over dryer1 set
11. Film lamination unit1 unit12. Haul-off device1 set
13. Winder1 unit14. Complete electric control system1 set
15. Spare parts1 set16. If necessary, we will provide the auxiliary equipment 

Company Profile

 
Zhejiang Champion Plastic Machinery Co., LTD. has several years experience in the manufacture and supply extruder spare parts for all major makes of twin-screw extruders and the Industries involved in plastics industry,

As a professional plastic sheet production line supplier,we have passed CE, ISO9001 Certificates and have the whole running system, we have already successfully completed 2200+ projects. Such as PET/PLA/PP/PS/ABS/PE sheet extrusion machine, PC/PMMA/GPPS/MS sheet  extrusion machine and EVA/PVC sheet production line.

Packaging & Shipping

 
PACKAGINGPlastic film + Stretch film + wooden case
DELIVERYAbout 120 days (all new parts)
SHIPPING
We place and fix the machines well into the container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).
We care for each and every point so that our clients could receive the machines in perfect situation.
 

Exhibition

 

Certifications

 

FAQ

1,Q: Are you a factory or trading company,How is you factory extrusion experience?
A: We are a factory. 15 years experience on extrusion.Leading supplier in China.
2.Q: How long is your machine's guarantee time?
A:1 year, Main parts is made of high tool steel by special quenching treatment, with high corrosion resistance and wear resistance.
3. Q:What can you provide for after sale service?
A:We can send engineers to your factory for installation and training if customers' required
4. Q:If we have very special request for the production line,could you help me to do the design?
A:Experienced mechanical designer customized-design provided.
5. Q: If we have samples of new products, can you help to analysis and design the machine?
A:Yes, Our technical department can help to analysis, design and test the new products you offered.
6.Q:Could you afford technician team to guide ours installation and commissioning?
A:Experience engineer oversea installation service provided.


How to tell us your product details, please check the following items for reference?
1. Final sheet width
2. Final sheet thickness and your main product thickness
3. Capacity you want
4. Sheet structure, mono layer sheet or multi-layers sheet, and each layer material condition
5. Application of sheet product


Why choose us?
1. Pioneering Efforts, Unity and Struggle.
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
2.Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would be the only virtue which we highly uphold. Every product marking CHAMPION represents safety, stability, reliability. 
3.Cutting edge technology, Added value products.
We have professional designing engineer who recognize the market need well. We add value to customers'business by innovative designs and products that will provide competitive advantage over your rivals. 
4.Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, we care the customers' satisfaction and benefits. 

Machinerunning test and after service
1.When machine finished, we will invited client come to our factory to check the machine and do the machine test. If machine is ok, then client pay for the balance. And inspect machine load the container.
2.When machine arrives client's factory, if client needs, we will send 1-2 engineer to client's factory do the machine installation and running test, and also train the local worker how to operate and maintain the machine. It is chargeable.
3.If have any question or problem on machine operation or maintain, welcome to contact to us by email or calling. We stand by 24 hours. 


We believe that you can rely on us as we provide you quite satisfactory service and products
with best quality at most competitive price in the world. We are very happy if you do not
hesitate to send us any of your inquiries and we will always give satisfactory services. 

Product Tag:
Related categories:
Scroll to Top