1000kgs Weight Insulating Glass Unit Automatic Sealing Robot Machine

Min.Order: 1
Product origin: Jinan, Shandong, China
Infringement complaint: complaintComplaint
US$ 34000 ~ 65000

Description
Automatic Double Glass Sealing Machine(For Max. 6000*2850mm IG unit)

1. Breif Introduction of insulating glass unit sealing robot

This sealing robot ZDJ-V28.5 is the glue applicator for the second sealing of insulating glass (the glue applicator for the first sealing is butyl coating machine). After sealing by the sealing robot, the insulating glass has completed all production procedures (glass original sheet - cleaning and drying - placement of aluminum frame - IG unit plate pressing - sealing)

2. Main Features of Sealing Robot


1) Gluing part adopts special relocation mechanism
2) Sealing width is adjustable by inputting parameter
3) Sealing depth can be detected automatically
4) The sealing speed is controlled by sealing depth and gluing quantity
5) Adding glue on the IG unit corner
6) All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on
7) Hydraulic glue, through pressure on the hydraulic station
8) Adopts Touch screen man-machine interface
9)Automatic digital control system by servo motor


3. Main Parameters of ZDJ-V28.5 Sealing robot

 
ModelZDJ-V28.5
Sealing speed (m/min)5-35
Sealing depth (mm)<18
Thickness of IG unit (mm)12-50
Min. IG unit size (mm)350*200
Max. IG unit size (mm)6000*2850
Glue supply pressure (MPa)<30MPa
Elevation400mm
(Standard height)
Angle of inclination
Air pressure (MPa)0.6-0.8
Total power (Kw)10
Max weight of IG unit1000Kg
Outline Dimension (L*W*H)14000*3500*3550mm

4. Details Introduction of ZDJ-V28.5 Sealing robot




5. This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency.

The insulating glass processing machine includes: 
Insulating glass production line
Sealing robot
Butyl coating machine
Desiccant filling machine
Automatic aluminum spacer bending machine
and so on.





6. Parts adopted in ZDJ Series Automatic Sealing Robot
  1. Servo motor and actuator
No.NameModelQty.Brand
1Servo motor and actuator on loading sectionSGMGV-20ADC61/
SGDV-180A11A
1Yaskawa from Japan
2Servo motor and actuator on transfer sectionSGMGV-20ADC61/
SGDV-180A11A
1Yaskawa from Japan
3Servo motor and actuator on suckerSGMGV-09ADC61/
SGDV-7R6A11A
1Yaskawa from Japan
4Servo motor and actuator of glue nozzle up and downSGMGV-13ADC6C/
SGDV-120A11A
1Yaskawa from Japan
5Servo motor and actuator of glue nozzle rotatingSGMAV-04A3A61/
SGDV-2R8A11B
1Yaskawa from Japan
6Three-phase asynchronous motorY90S-4-B5
1.1 kW
1 
7Stepping motor and actuator85BYG250B
AM882H
3Gete from Taizhou

2.Reduction gears
No.NameModelQty.Brand
1Reduction gears of glue nozzle up and downNMRV063   i=101Taizhou
2Reduction gears of sucker and transferNMRV063   i=151Taizhou
3Reduction gears of glue nozzle rotatingNMRV040   i=101Taizhou
4Reduction gears of glass inputNMRV063   i=151Taizhou
5Reduction gears of glass outputNMRV063   i=101Taizhou
6Reduction gears of glue nozzle lengthways offNMRV025   i=7.5 1Taizhou
7Reduction gears of width adjustmentNMRV040   i=302Taizhou

3.Pneumatic component
No.NameModelQty.Brand
1TNTN-25×40-S1Airtac
2Triaxial cylinderTCM-40×75-S1Airtac
3Glue nozzle float cylinderCQ2B32-10DCZ1SMC (Japan)
4Sucker cylinderCDM2B32-75-C73S1SMC (Japan)
5Cylinder for support rollerSC63×200-CB1Airtac
6encoder drive cylinderCJ2D10-151SMC (Japan)
7Black glue output cylinderSI160-75-S1Airtac
8White glue output cylinderSI200-125-S1Airtac
9Black glue up-down cylinderSE63-450-S1Airtac
10Rod end Bearing M4KJ16D1SMC (Japan)
11Float connectorJA20-8-1251SMC (Japan)
12vacuum cupZP100HS2SMC (Japan)
13Precision regulatorIR1010-01BG5SMC (Japan)
14Proportional valveITV1050-312S1SMC (Japan)
15Mist separatorAFM20  02BC1SMC (Japan)

4.Photoelectric switch, travel switch and encoder
No.ModelNameQty.Brand
1CDD-11NPhotoelectric7OPTEX (Japan)
2PR18-8-DNPhotoelectric5Autonics
3HY-M904One-way travel switch1NUX HANYOUNG
4J40S-5KPotentiometer1COPAL (Japan)

5.Electrical components
No.ModelNameQty.Brand
1 Touch screen 10.4'1 
2MP2300SPLC1 
3LT006PLC1 
4CIMR-JB4A00048AATransducer1YASKAWA
5FLAC32-6ARejector1 
6VT-20XXBS40GProportional controller1 
7 Potential transformer 9KW1 
8CBR8-F-12ARelay1 
9279-901 stop dog 279-328Amphenol connector150WAGO (Gemany)

6.Guide rail, slider and accessory
No.ModelNameBrand
1HSR25Guide rail, sliderHIWIN
2Z2-25×50Power lockKELAN
3LMEK25LLinear bearingsShenzhen Weiyuan
4 R1 non-return valve Borifa
5MC-8-8080Aluminum profileNanjing Meicheng
6 Shelf and board with powder paintingJinan Stainless steel

7. Our equipment has ISO and CE certification

8. Company Brief

Founded in July 2000, the company is a high-tech enterprise integrating production, scientific research, development and sales, specializing in the development and production of ZHENGTONGDA brand high-grade insulating glass processing equipment.

The company has 20000 square meters of production plant and modern office area in Jinan High Tech Zone.


Through ISO9001 quality system certification and CE certification, obtained a number of national invention and utility model patents.



9. Why Choose Our Products:

1) We are one of leading manufacturers in China and have 20 years experience in IG production line field.
2) We have supply more than 5000 IG lines until Dec. 30, 2020.
3) We have patent rights.
4) Under ISO9001:2008we supply good quality machines.
5) We pay much attention to after-sale-service, and we have our own service team; we can supply overseas service.

6) We have good reputation in China and share more than 20% of domestic market.



10. FAQ

1.Are your company a trading one or a factory? 
Factory + trade (integration), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.

2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine.  Special requirement please check with sales.

3. Guarantee ?
12 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.

4.What about the services and product' quality?
 Each machine must be carried out 100% quality examination and test before shipment.
 And all machines meet ISO and CE certification.
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