Description
Introduction :
1.Canned air filling system
1)Can Arranging Machine
it consists of nine flat-roofed conveyor belts, one of them connected with production line. it can automatically arrange cans and feed the filling line on the stainless conveyor belt. It has explosion-proof motor and is available to change the speed at any time. The motor power is 0.75 Kw.The key technology of can arrange machine lies in the seven conveyor belts run in the same direction but with three different speeds, namely differential motion principle. When more aerosol cans move toward one direction, they will not run in parallel with 2, 3, or 4 cans, but become a straight line to run in parallel, and form can-blocking and can-jamming. Moreover, the double ejector rod cylinder in one side scramblers guardrail twisted in reciprocating motion to stimulate an intelligent function. It can allocate double ejector rod cylinder to run smoothly, and the cylinder operation connects with filling machine. When filling machine operating, the bottler unscramble is also twisting accordingly. In this way, the filling speed can keep pace with filling speed, which avoids extruding among aerosol cans and damaging surface paint and gloss of the cans. It mainly adopts 0.75KW/380V anti-explosion motors equipped with step-less speed control device in transmission parts, also equipped with an explosion-proof switch, which is safe, reliable, and convenient to open.
| Loading quantity | 200-400 cans |
| Can size | Any size |
| Voltage | AC 380/50HZ |
| Power | 0.75kw anti-proof motor |
| Dimension( L*W*H) | 1500x1150x1060 mm |
| Weight | 250(kg) |
2)Automatic valve inserting machine Aerosol valve inserting machine consists of a valve arranging turntable, a valve blowing part and a valve inserting part, saves labor and improves production efficiency.it can inserting oxygen valve without tubes.
| Valves size | 1 inch oxygen valve |
| Applicable aerosol can diameter | 35-65mm |
| Applicable aerosol can height | 70-330mm |
| Air source | 0.6-1MPa |
| Max air consumption | 0.6m3/min |
| Production capacity | 2400-3600cans/hr |
| Feeder | Pneumatic Vibrating hopper |
3) Vacuum Crimping and gases filling machine mainly use for filling portable oxygen, butane gas cartridge,Cassette gas and other canned gas.A. Vacuum and Crimping device: The crimping head is mainly used to seal on the corrected and pressed valve with internal expanding mode. It needs to finish two steps respectively. Firstly, the pressure cylinder presses valves on the opening to make the valve rubber gasket flatten against the opening,usually the compression is 0.2-0.3mm.Then, the pressure cylinder sends a signal to inform sealing cylinder to operate. The crimping machine is fast, reliable, steady and easy to adjust sealed diameter and sealed depth manually without any tool.
B .Three gas filling stations: These three filling stations are composed by three independent filling machines. gas filling machine has fully absorbed the advanced filling machine technology from the Swiss Pamasol Company. so as to accelerate filling speed and accurate measuring. The measuring cylinder of inflator is made of 304 stainless steel materials. The processing techniques and precision are the same as the measuring cylinder of filling liquid machine. The seal rings of inflator adopt CFRP skeleton rings of tetrafluoroethylene produced by American, which located in U-groove with stainless steel reeds inside. When seal rings are normally worn in long-term operation, the outer diameter of seal rings will automatically compensate due to the function of reeds.| Production capacity | 2000-3000cans/hr |
| Applicable can diameter | 35-80mm |
| Applicable can Height | 60-350mm |
| Vacuum degree | -0.05Mpa (tin bottle
-0.06Mpa(aluminum bottle) |
| Max gas filling volume | Max 750ml (take water for example)
Max 15000ml (take compressed air for example) |
| Filling accuracy | ±0.03Mpa |
| Max air consumption | 1.2m³/min |
| Applicable Gas | Oxygen, compressed air, nitrogen, CO2 (Oil-free) |
4)Automatic water bath leakage testing machine It can be used for testing canned oxygen without limit of can materials. it puts gas filled cans into water tank automatically and control the temperature in tanks at 55 ºC (by electrical heating). According to the national inspection standard of aerosol products, the cans must be soaked in 55 ºC warm water for 3 minutes, inspecting whether pressure inside is too high or not, and the pressure of cans. If no bubbling, distorting and blasting after soaking in 55 ºC water for 3 minutes, in general, the canned air products will not leak within two years.
Except in the following situations:
1) The external ambient temperature exceeds 55 ºC
2) The contents take place chemical reactions and produce corrosive substances such as water, acid and alkali, which will corrode aerosol cans.
3) Our full-automatic water-bath leak tester can detect 3,000 ~ 3200 cans per hour (calculated by 3-minute immersion per can).
4) The motive power of water-bath leak tester adopts 1.1KW anti-explosion motor equipped with step-less speed control device, and rotation equipped with overload clutch. In case some point is stuck, the overload clutch will slip automatically and avoid damaging other components
5) In addition, it equipped with pneumatic auto-stop device in the position of can-entry. It will stop automatically if can-jamming occurred.
6) It adopts electrical heating to warm up. There are three sets of stainless steel anti-explosion heating tubes in water tank. Each is 11KW / 380V.
7) water-bath leak tester is equipped with automatic drying system, which dries the tanks and valves cup by compressed air.| Temperature control Accuracy | ±1ºC |
| power of Main Drive Device(Kw) | 1.1KW |
| Water-Heating Power | 33 KW |
| Drying Air Pressure | 0.3-0.6Mpa |
| Applicable can Height | 1.2M3 |
| Control Cabinet and Heater Type | explosion-proof |
| Max.Air Consumption: | 0.8M3/min |
| Capacity | 40-80 cans/minute |
| Size | 3500*1300*1300mm |
5)Automatic date printing machine1)Full automatic viscosity control and pressure control
2)Diaphragm pumps with reliability, longer life, low maintenance cost than gear pump
3)Electronic control system completely separated design from hydraulic system
4)Automatic ink stream on when start up and ink stream suck back when turn off
5)Nozzle size: 58 μm standard, 52 to 65 μm optional
6)Easily accessible and can be installed in any position
7)Distance from print head to print surface 1mm~30mm
Technical Parameters:
1) Print Line: 1-5 lines (5 x 5 dots)
2) Print Dots: figure & letter 5 x 5, 5 x 7, 8 x 10, 8 x 12, 12 x 16, 16 x 16,24 x 24, and user-defined within 32 x 32
3) Memory: 1000 message, 1000 graphics
4) Print Speed: 800 character per second ( 5 x 7 dots)
5) Letter Height: 1-20mm
6) Operating interface: Chinese, English
7) Print objects: Chinese, English, figures,date,time,and numbering of reset
8) Material: metal,plastic,glass,wood, tubing,electrical wire,cable etc
9) Font Width: up to 9 times
10) Nozzle Connection Tube: 3M
11) Communication Interface: USB and RS232
12) Ink Color: black,blue,red etc
13) Consumption of Ink: 70 millions character per liter14) Operating Environment: 5-45°C, below 90%(humidity)15) Power Source: AC220V / 380V /110V 50HZ /60HZ 6)Conveying Belt and packing table
Full-automatic aerosol bottling line usually use stainless conveyer belts with overall length 13.5M, including 2.5 M packing machine bench, Can arrange table. The conveyer belts adopt 1.5KW / 380V anti-explosion motors. 7)Semi-automatic shrink tunnelShrink tunnel are suitable for packing boxes, toys, tin cans electronic bricks and so on. Working with shrink tunnel, high efficiency, more convenient.Suitable for PVC, POF, PP and other shrink packaging materials. which makes the packaging more beautiful and firm.Please tell me your requirements,we can customize machine according to your requirements.
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Zhengzhou HongLe Machinery Equipment Co., Ltd., established in 2011, is a professional manufacturer engaged in the research, development, production, sale and service of all kinds of food machinery and supporting machinery production line,packaging machine,Water treatment equipment, extraction and concentration production equipment.We are located in Zhengzhou with convenient transportation access. Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction. In recent years, our company has introduced a series of advanced equipment including(Milling machine, drilling machine, shearing machine, cutting machine, etc.).In addition, we have obtained CE certificates.Purchased from world-renowned manufacturers. Selling well in all cities and provinces around China, our products are also exported to clients in such countries and regions as Europe, North America, Southeast Asia, Africa, South America, South Korea .And received good feedback from most clients .Our market share is increasing each year.And we are now leading members of international trade enterprise of Henan Province.Zhengzhou HongLe Machinery Equipment Co. Ltd. will provide overseas customers with good product after-sales service, including remote guidance and door-to-door services. We also welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements.Our business philosophy is win-win, honesty, development and cooperation.
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