Rubber vulcanization autoclave is a chemical process at a given pressure, temperature and time for converting natural rubber into more durable materials by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between individual polymer chains. Vulcanized materials are less sticky and have superior mechanical properties. And vulcanization autoclave is used widely for this chemical process.
Characteristics:
Heating mode:
1.Heat conduction oil heating
2.Steam direct heating
3.Electrically heated air
4.Electrically heated steam
Door opening mode:
1.Power-driven
2.Hand-driven
3.Hydrodynamic-driven
4.Various types of vulcanization tank and quick-opening door safety interlocking devices can be provided separately.(Company advantage)
Sealing mode:
Inflatable silicone seal rings are used for tank door flanges which is simple and convenient to maintain and the sealing effect is obviously better than other methods with more than 2 years of service life.
Safety chain mode:
1.Pressure automatic safety interlock
2.Manual safety chain
Temperature control mode:
It uses double layer external insulation, saving thirty percent of energy consumption than ordinary insulation.
Pressure control mode:
(1) Pressure in vulcanization tank is automatically controlled by pneumatic corner valve.
(2) Set up manual valve for easy manual control.
(3) Set up another set of disc pressure gauge.
(4) The tank body is designed with two flanged open safety valves, which can be opened automatically after the designed pressure is reached.
Time control mode:
After setting working procedure, heating/keep-heating time and vulcanization time all will be automatically controlled.
Loading mode:
Two rails in tank, using national standard guide rail.
Technical parameter| Item | ETRVA800 | ETRVA1200 | ETRVA1500 | ETRVA1700 | ETRVA2000 | ETRVA2600 |
| Inner diameter(mm) | 800 | 1200 | 1500 | 1700 | 2000 | 2600 |
| Canister length(mm) | 22000 | 3000 | 3000 | 4000 | 5000 | 10000 |
| Number of lid sawtooth | 12 | 12 | 14 | 14 | 16 | 24 |
| thickness of lid (mm) | 10 | 10 | 10 | 10 | 16 | 14 |
| Thickness of the tank body(mm) | 10 | 10 | 10 | 10 | 12 | 14 |
| Working pressure(Mpa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.55 |
| Dimensions(mm)(L*W*H) | 22766*1445*1170 | 4010*1575*1670 | 3960*2150*2050 | 4925*2162*2070 | 6200*2590*2424 | 11722*3360*4136 |
| Weight(Kg) | 5580 | 2017 | 2950 | 3835 | 6500 | 16775 |
Brand and Material of Major Components | No. | item | material |
| 1 | dished head | carbon steel Q345R |
| 2 | tank | carbon steel Q345R |
| 3 | flange | forged carbon steel |
| 4 | safety interlocking device (pressure automatic) | |
| 5 | track | carbon or stainless steel |
| 6 | manual door opening device | |
| 7 | saddle | carbon steel Q235B |
| 8 | High temperature and high pressure fan ventilator | air or water cooling |
| 9 | thermal insulation head | carbon steel Q235B |
| 10 | Insulation material (double layer) | aluminum silicate cotto |
Application
1. Mainly used for rubber products, hoses, rubber roller and other vulcanization
2. Rubber vulcanizing autoclave is widely cured with rubber products for mechanical properties such as: new tire curing, tire refurbishment, hose, roller, cable, pipe vulcanization
3. Capsules, rubber sheet, rubber gloves, rubber shoes, tape, lined rubber, rubber cloth, rubber and other products vulcanization.
4. Rubber vulcanizing autoclave is also widely used for wood degreasing, hydrolysis, wood dipping, wood shaping, oxidizing,autoclaving, wood cooking, wood impregnation and wood drying, etc.
Packaging & Shipping
Our machines and equipments are packed in standard package that fit for long distance road transportation and shipping. We ensure our customers can receive the undamaged machine in good condition.
Customer Site
We have a professional working team that can design for you, to ensure that you buy the best quality and fittest machine in least money.
After sale, we provide one-year warranty to make sure that your machine runs functionally and consistently. We also provide lifelong services and spare parts for the machine.
Complaint
